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- 3 Roll Double Pinch | Carell Corporation
BACK TO TOP TBH SERIES Precision Engineered Dependability FEATURES TECHNOLOGY CONTROLS OPTIONS Manufacturing Range 1' to 26' Long - .05" to 6" thick 3 ROLL DOUBLE PINCH PLATE ROLLS Click Buttons, Links or Scroll Down for descriptions, standard equipment, options & technical specifications CARELL In-Stock Specials Request-A-Quote CARELL TBH 3 Roll Double Pinch Plate Rolls are built tough for longer machine life and are designed to minimize maintenance. The TBH Series with capacities to 6” coupled with a selection of over 55 standard models provide unmatched flexibility and coverage of most any plate rolling requirement. Our 3 Roll as well as 4 Roll Plate Rolls can be designed and built to handle a wide range of specific rolling requirements to include shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, corrugated patterns for corrugated material, vertical rolling applications and more. TBH SERIES TBH Series Full Hydraulic 3 Roll Plate Roll BACK TO TOP TBH Overview The TBH is a double pinch design plate roll with independent adjustment of the two lower rolls on inclined sliding guides. This allows to pre-bend and roll both plate edges with only one insertion (no need to remove and turn the plate). The three rolls drive assures the best plate feeding also when rolling thin plates and the large opening between the top and lower rolls increases machine flexibility. The TBH bending machines are equipped with the exclusive Parmigiani Parallelism System (PPS) for rolls parallelism control (closed ring type). The PPS assures the max precision in rolls positioning also after several years of intensive work. Linear sliding guides with anti-friction material (AVG System).(No maintenance; High loading and carrying capacity; Smooth and stable positioning).All rolls, mounted on spherical roller bearings, are driven by separate hydraulic motor for each roll. The TBH bending machines are equipped with the multi-bearing system that guarantees the highest reliability even for intensive productions and cone bending. With the TBH Series we exceed your expectations. How do we exceed your expectations? It’s simple: The all-new VBH Series was created from the belief that every feature, every innovation, must be focused on helping you grow your bottom line. This led our engineers to design the next generation of plate rolls, concentrating on four key areas of machine performance: STRENGTH: Linear sliding guides and multiple bearing rolls support system. POWER: High torque reduction unit for reduced number of rolling passes. PRECISION : Digital control of the roll parallelism with proportional valves. CONTROLS: Infinitely variable roll adjustment speeds, Infinitely variable central lower roll pinching pressure, shell calibration working modes, extended i-diagnostic system... are only some of the features that you can control directly from the operator mobile panel, just moving a finger. FEATURES TBH Features DISCOVER THE EXCLUSIVE FEATURES OF THE TBH SERIES! BACK TO TOP • No friction - less than swing design • Direct load to the plate • Less vertical power on top roll • Lower bending diameter Get more with linear guides ALG System Anti-friction Linear Guides The linear guide design is the only system that can grant the necessary machine stiffness and the perfect geometry for all kind of bending operations. The linear design allows a compact geometry of the machine ("minimum centerline distance between the two side rolls", impossible to obtain with the swinging design) that is essential for bending precision and accuracy. The linear design allows you to work in the best and ideal geometrical conditions when rolling high yield strength materials, reducing the shell spring back reopening effect and obtain a much smaller bending diameter when compared with the swinging design Built For Heavy Work HMB System Heavy Multiple Bearings Each bending roll is supported by 4 heavy-duty self-aligning spherical roller bearings (double raw type). Each bearing is oversized in order to withstand the whole bending load. Thanks to the HMB exclusive design, with four oversized bearings fitted into a swiveling housing, the roll can freely deflects along it’s full width during the rolling process. This guarantees an optimal distribution of the load on the supports even during the cone rolling process and increases the machine's reliability and life. Moreover, the multi bearing system with swiveling housing design greatly reduces the maintenance and the need for lubrication (permanent lubrication). The Powerful and Reliable Choice Full Frame Extended Design Parmigiani plate rolls have the most heavily sized frame you can find in the market. Unlikely slim frames covered with thin thickness plates that you can find on all machines in the market, makes our frame design look definitively oversized.The exclusive full frame design withstands all bending forces and guarantees stiffness and performance throughout years of service.This unique machine frame, with extended design for added rigidity and strength, are welded fabrication. After welding all frames are stress relieved and then machined on CNC milling machines Friction free - Maintenance free AST System Anti-friction sliding technology Each Rolls support is machined with anti-friction material in the sliding area. This system drastically reduces the maintenance and sliding friction, less than in a planetary machine. More power - More torque HTT System High transmitted torque The rolls driving is realized by independent hydraulic motors via planetary gear transmission directly coupled to each driven roll. The independent rolls hydraulic drive assures and automatic speed compensation between the top and lower rolls and an optimal distribution of the torque on each roll during the working phase. The HTT system allows the best plate feeding and the highest driving torque of any competitive machine. A winning combination for those looking for performance of the highest level. TBH Technology TBH Technology BACK TO TOP Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty? Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more.... i-Diagnostic: a revolution in customer support Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault TBH Technology ACTIVE EXTENDED DIAGNOSTIC PARMIGIANI PARALLELISM SYSTEM The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Lifetime precision Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm ADVANCED WIRING SYSTEM Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Infinitely variable adjusting speeds Infinitely variable bending pressure The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. ADVANCED HYDRAULIC SYSTEM TBH Controls TBH Controls BACK TO TOP Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. Parmigiani NC and CNC controls are 100% in house developed . Controls are an essential requirement for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. SAVE & BEND ® PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. TBH Options TBH Options BACK TO TOP Rolls induction hardening and heat treatment. Cone bending device. Fully hydraulic upper plate support device. Fully hydraulic side plate support devices. Infinitely variable rolling speed. Infinitely variable bending pressure. Heat exchanger for cooling the hydraulic oil. Increased (Turbo) rolling speed. Extended rolls for assembling profile bending dies. Set of profile bending dies. NC control: SAVE&BEND. CNC control: FAST a STRADIVARI 3-R. Wireless control. Special operating voltage or special electrics. Remote assistance via modem. Options and Accessorie s
- 309HV | Carell Corporation
CARELL In-Stock Specials Request-A-Quote Series PDF Brochure 309HV Specification Chart Capacities* Flats Hard: 6" x 1" Ø60 Flats Easy: 9" x 2" Ø48 Pipe Schedule 40: 6" Ø120 Angle Leg-In: 4" x 1/2" Ø60 *with standard equipment 309HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 5" • Pipe 6" • Flats 9" CARELL's 309HV double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 309HV Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions. Rigid, one piece solid steel weldment frame , normalized and precision machined, ample sized access panels and ventilation for internal hydraulic unit. 3 Shafts Driven w/ 3 Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery. Larger, high strength steel shafts , heat treated and ground, journaled in dual self aligning spherical roller bearings for optimum performance. Hydraulic power unit integral to the machine frame. Multi axis, 6 way, fully adjustable lateral guides. Variable Speed rotation via electronic proportional valves. Universal bending rolls with modular components, hardened and wear resistant. Operates in both h orizontal & vertical orientations. Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides
- 312HV4 | Carell Corporation
312HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Angle 8" • Pipe 10" • Flats 16" Capacities* Flats Hard: 8"x 2-¼" Ø80 Flats Easy: 16"x 3" Ø80 Pipe Schedule 40: 10" Ø150 Angle Leg-In: 8"x ¾" Ø168 *with standard equipment 312HV4 Specification Chart Series PDF Brochure CARELL's 312HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 312HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides
- Horizontal Presses | Carell Corporation
Horizontal Presses A Wide Selection of Horizontal Presses Carell Corporation makes it easy for clients and fabricators to secure the right horizontal presses for the jobs that need to be met. With a selection of presses that range from small footprint to extra wide capabilities, the Carell T-series horizontal presses make it easy for fabricators to handle custom jobs without difficulty. All of the T-series presses incorporated forced lubrication with multiple tooling choices as well as accessories for added functionality. Straightening, bending, curling, rotary pipe modification, die cutting, shearing, twisting and form pressing are all doable. With all these added tooling options, a fabricator can easily create a wide range of metal hardware products with very little effort and cost aside from materials and system press maintenance. In fact, one could argue that Carell’s horizontal press equipment may almost be only limited by an owner’s imagination of what can be manufactured. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv.
- 306HV | Carell Corporation
Series PDF Brochure 306HV Specification Chart CARELL In-Stock Specials Request-A-Quote Shown in Horizontal & Vertical Orientation Capacities* Flats Hard: 4" x 5/8" Ø42 Flats Easy: 6" x 1" Ø30 Pipe Schedule 40: 3" Ø42 Angle Leg-In: 3" x 3/8" Ø40 *with standard equipment 306HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 3 -1/2 " • Pipe 3" • Flats 6" CARELL's 306HV double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 306HV Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions. Rugged, rigid, one piece solid steel weldment frame , normalized and precision machined, ample sized access panels and ventilation for internal hydraulic unit. 3 Shafts Driven w/ 3 Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery. Larger, high strength steel shafts , heat treated and ground, journaled in dual self aligning spherical roller bearings for optimum performance. Hydraulic power unit integral to the machine frame. Multi axis, 6 way, fully adjustable lateral guides. Variable Speed rotation via electronic proportional valves. Universal bending rolls with modular components , hardened and wear resistant. Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides
- Horizontal Presses | Carell Corporation
HORIZONTAL PRESSES CARELL In-Stock Specials Request-A-Quote Scroll Down for descriptions, standard equipment, options & technical specifications Carell Corporation / SIMASV Fully Hydraulic Horizontal ‘Bulldozer’ Presses can perform a multitude of bending, forming, straightening, punching and shearing operations . Machines have a heavy duty, oversized, and hardened machined work bed without encumbrances. With the thrust cylinder mounted beneath the work bed, a wider variety of part configurations can be produced without the interference found on other brands with top mounted cylinders. Micrometric Stroke Regulation allows unmatched precision in operation. Machines have forced lubrication and are equipped with a pair of rapid lock/release punch and die holder pins. A multitude of optional tool types is available and custom tooling is easily produced to resolve your specific production needs. Tools mount to punch & die holders with cross slotted dove tail and key BACK TO TOP HORIZONTAL PRESS SPECIFICATIONS BACK TO TOP OPTIONAL TOOLING BACK TO TOP BACK OPTIONAL TOOLING MACHINE PRODUCED SAMPLES BACK TO TOP BACK BACK BACK BACK BACK MACHINED SAMPLES
- STRADIVARI-3D-CNC-CONTROL
STRADIVARI 3D CNC CONTROL Parmigiani Plate Rolls Premium Control Option CARELL In-Stock Specials Request-A-Quote Discover the most advanced 3-D CNC THE ULTIMATE CNC CONTROL CENTER Welcome to Stradivari, your new rolling control station. Everything you need to run an efficient rolling operation can be found here BE INDEPENDENT FROM OPERATOR SKILL Easy to use. Easy to program. Accuracy & Productivity. STRADIVARI® software has been developed in house by Parmigiani's R&D team of experts; technicians with long experience in plate rolling, having two major targets in mind: Controls that are easy-to-use without any particular CNC experience and to maximize production flexibility to be independent from the operator's skill. BACK TO 4ROLLS Parmigiani plate rolls grow with your business… Upgrade your basic Parmigiani control whenever you want! The STRADIVARI® now incorporates 3D-ROLLCAD® A REAL 3D CAD SOFTWARE, fully integrated in the CNC, the Stradivari® automatically creates the bending sequence starting from a drawing. This means that you are no longer limited to pre-set standard shapes! Just draw the shape in the 3D-ROLLCAD®, and you will have the full bending sequence automatically generated by the software. But we have done more: a powerful macro with conversational data input that allows you to draw shapes in 3D ROLLCAD® without previous cad experience. Of course the STRADIVARI® can still work in the old way: starting from a menu of standard shapes (cylindrical, oval, polycentric, bucket ect.) and simply entering the shell data -radius, thickness, width, type of material- the control automatically creates the 3D drawing of the workpieces and the complete bending program with all the necessary bending steps. If necessary the program that is theoretically calculated by the control can be easily optimized by the operator. For more details about 3D ROLLCAD® or how you can upgrade your system contact us Today! Carell Industrial Solutions: (251)937-0947 BACK TO TOP STRADIVARI 3D CNC
- 3 Roll Translating Geometry | Carell Corporation
BACK TO TOP 3 ROLL TRANSLATING GEOMETRY PLATE ROLLS CARELL In-Stock Specials Click Buttons, Links or Scroll Down for descriptions, standard equipment, options & technical specifications Request-A-Quote PCO Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick PCO SERIES Built for medium, heavy to extremely thick plate applications. FEATURES TECHNOLOGY CONTROLS OPTIONS What can you expect from the new PCO-Series rolls? Expect a new state-of-the-art machine to give you more precision and more power than anything in the industry. Expect the best linear guiding system with anti-friction sliding technology and proportional-controlled digital parallelism system. All are designed to capitalize on the new machines enhanced performance and capacity. Providing you a solid, stable result with every rolling pass Strong Design & Special Features - Unrivaled Cone Rolling Capability More Productivity…More Precision PCO SERIES PCO Series 3-Roll Variable Axis Plate Bending Rolls BACK TO TOP Infinitely variable speeds Infinitely variable bending pressure Rolls length: from 20 inches up to 26 Ft Plate thickness: from 1/8 inch up to 10 inch PCO Overview Absolute pre-bending precision is one of the main features of our PCO roll. All three rolls move independently, the lower rolls move on a horizontal axis, the upper roll moves on a vertical axis. This m akes it possible to adjust the distance between the bending points to roll Heavy or Small thickness plates. The PCO series plate roll gives you the ability to perfectly prebend any plate, working “like a press” and always maintaining the plate horizontal that allows you to run rolling operations in complete safety. The PCO series is also equipped with the lastest generation of brakes that avoids any plate slipping. Better Design For Better Performance . Synchronized power High torque and Hydrotronic control The best pre-bending with the maximum rolling precision . PCO FEATURES PCO Features DISCOVER THE EXCLUSIVE FEATURES OF THE PCO SERIES! BACK TO TOP VERSATILITY A perfect synthesis of bending precision and rolling power is provided with our PCO Series Plate Rolls Plate thickness range on our PCO Variable Geometry Machines allow rolling of thicker plate versus a four roll unit of a similar prebending rating. The PCO Variable Translating Geometry incorporates the best features of single pinch, double pinch and true pyramid type rolls into one single efficient machine SAFETY Both ends of the plate are pre-bent without need for removal from the machine More secure pre-bending operation over a four roll geometry Lower rolls are equipped with heavy duty brakes to eliminate risk of back travel Sheet tail maintains a flat or low incline in pre-bending operations, unlike 4 roll designs Overpressure risk is minimized since the top roll thrust is downward like a press The PCO allow to change the geometry between the bending rolls and this give at the operator the maximum flexibility to adjust the machine for a wide variety of rolling works (pre-bending, cone pressing, rolling, shell calibration etc....) Variable Geometry Increased Flexibility Lower Rolls Variable Centerline The possibility to adjust the distance between the two lower rolls increase the flexibility and the thicknesses range the can be rolled on the machine: This allows to roll heavy wall thickness plates (max. centerline distance) while with the lower rolls very close each other (min. centerline distance) you will obtain an optimal plate feeding for thin plates. PCO Technology PCO Technology BACK TO TOP Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty? Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more.... i-Diagnostic: a revolution in customer support Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault VBH Technology ACTIVE EXTENDED DIAGNOSTIC PARMIGIANI PARALLELISM SYSTEM The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Lifetime precision Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm ADVANCED WIRING SYSTEM Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Infinitely variable adjusting speeds Infinitely variable bending pressure The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. ADVANCED HYDRAULIC SYSTEM PCO Controls PCO Controls BACK TO TOP Everything is under control Dedicated controls from PARMIGIANI for plate rolling cover an entire range of applications. All software is developed in-house by Parmigiani technicians with great experience in plate rolling. From the simple, compact DIGIMATIC control to the STRADIVARI (unlimited number of axis) there's a PARMIGIANI control for nearly every application. Parmigiani NC and CNC controls are 100% in house developed . Controls are an essential requirement for executing precision rolling applications. Select the "SAVE&BEND" with its 10.4” display or the "FAST" with a 15” display or the "STRADIVARI" with a 19" display. Our controls function just like a tablet with touch-screens: navigating through the options is simplified via menus, shortcuts and with context-sensitive help. 7” full color display, touch – screen N° 6 digital read-outs, for Central Lower and Side rolls. With 2 digital read-outs for each bending roll. The operator can read exactly the inclination of the roll during conical bending. N° 1 digital read-outs, for Central Lower roll pinching pressure 7 Controlled Axis It’s possible to create different programs, saving the pinching pressure of the lower roll and the positions of Lower and Side rolls for the automatic positioning (step by step) Storage Memory Capacity: up to 500 programs of 26 steps each. PARMIGIANI “SAVE & BEND”: NC Control type This is an entry level NC with 9 controlled axis, for fully automatic working mode. 10.4” color display, touch–screen 9 Controlled Axis (can be upgraded up to 16 axis) Two methods of programming: Editing and Play-back modes Storage Memory Capacity: up to 1000 programs of 50 steps each. SAVE & BEND ® PARMIGIANI “FAST”: CNC Control type with Automatic program mode for single radius shapes: the control automatically creates the complete bending program, simply entering the shell data (radius, thickness, width, type of material), with all the sequence for obtaining the required shape. If necessary the program theoretically calculated by the control can be optimized by the operator. 15” full color display, touch – screen 9 Controlled Axis (unlimited upgradeable number of axis) Three methods of programming: Aided, Editing and Play-back modes Storage Memory Capacity: up to 5000 programs. PCO Options PCO Options BACK TO TOP Rolls induction hardening and heat treatment. Cone bending device. Fully hydraulic upper plate support device. Fully hydraulic side plate support devices. Infinitely variable rolling speed. Infinitely variable bending pressure. Heat exchanger for cooling the hydraulic oil. Increased (Turbo) rolling speed. Extended rolls for assembling profile bending dies. Set of profile bending dies. NC control: SAVE&BEND. CNC control: FAST a STRADIVARI 3-R. Wireless control. Special operating voltage or special electrics. Remote assistance via modem. Options and Accessorie s
- TESTIMONIALS | Carell Corporation
Welcome to Our Testimonials Page Here are just a few of our thousands of satisfied customers If you would like to be featured, contact us for more information Request-A-Quote Red Pepper Forge Inc - Carell MT500 & Eagle Model CP40-H We have been the proud owners of a CP40-H and MT500 for many years. Your company has given us great service and your products are high quality and long lasting with few maintenance issues. Thank you Jim Bomba, President, Red Pepper Forge, Inc. Howden - Carell 4RH 6/3 & Eagle Model CP40-H Howden North America first purchased our Carell CNC plate roll back in 2000 for our South Carolina facility. The machine was subsequently related to our plant in Mexico City. Throughout these sixteen years, we have found the Carell Plate Roll to be of outstanding quality, very reliable. Carell has always been very responsive and have provided excellent support both while machine was in SC, then in Mexico. I would certainly recommend Carell and Eagle. David G. Smith, Operations Director Howden North America, Managing Director Howden Mexico Laser Fabrication and Machine Co. Inc. Carell 303HV Angle Roll + 4RH CNC 8/7 Plate Roll + E-Matic CE/CN Bender, Eagle BA50 Section Roll My company has purchased several pieces of equipment from Carell Corporation. They have always provided excellent customer service. Their pricing is competitive and equipment arrives quickly. The equipment efficiently performs the tasks it was purchased to do. I will use Carell Corporation in the future. Alyson Orth, Laser Fabrication and Machine Co. Inc. Impact Storefront Designs - Carell ETM60 & Eagle CP30 Impact Storefront Designs is a team of building envelope specialists primarily focused on the fabrication and installation of glass. curtain wall, and storefront products. However, when we decided to tackle custom railing fabrication we turned to Eagle Bending Machines & Carell Corporation. Our team is now able to produce custom bent railings and metal work with superior craftsmanship. Our Eagle CP30 Roll Bender and Carell ETM-60 Rotary Pipe Bender has helped continue our tradition of top quality metal work as seen in our latest accomplishment at the Uncommon Charter School in Newark, NJ. These machines give us excellent results regardless of the magnitude of the project. ISD’s vision is one of simplicity; to fully control the fabrication, delivery, and installation of pre-assembled storefront products and our Eagle & Carell Bending Machines have also allowed us to add to the vast catalog of specialty products that we offer our customers. Mike Fileti,Operations Manager, IMPACT Storefront Designs Purolator Facet Inc. - Carell 3 & 4 Roll Plate Rolls of various sizes February, 2016 We at Purolator were interested in 4 roll plate rolls for long and small diameter perforated filter tubes with short unbent flats and perfect cylindrical dimensions, ready for our seam welding machines. These machines were auto-cycle and the operator does not need to touch the sheet. I was recommended to contact Carell by another engineer at Purolator that had made several prior purchases of other Carell rolls. We spoke to Mr. David Donnell who assisted us with the valuation and final equipment recommendation. We received 3 competitive proposals and chose Carell. We were completely satisfied with these 2 new Carell rolls. The machines worked as promised, which for me means a successful project. When contacting Carell, they are always responsive. They have Great customer service! The whole experience was nothing less than Excellent, and I would certainly recommend Carell Corporation to others. Doug Moser, Sr. Metals Design & Manufacturing Engineer , Purolator Facet, Inc. Sears Welding & Fabrication Sears Welding & Fabrication - Carell 307 Angle Roll + 8' x 3/8" Plate Roll I have depended on Eagle Bending & Carell for roll benders, custom tooling and technical support for quite a while. They are great to work with and quick to respond with quality equipment and the information I need." Pat Sears, Sears Welding & Fabrication Sonoco Steel Reels - Carell 308HV & 305HV Angle Rolls When you need the strength and durability of a steel reel, Sonoco has the product for you. When Sonoco began looking to purchase equipment to roll flat bar, I beam and channel, we looked to Carell Corporation because of their service and reputation for reliability. We spoke with Mr. Bill Richards at Carell. He was very knowledgeable about our application and helped guide us through the process of making the right equipment choice for our needs. In fact, we've been so pleased with the experience that we recently purchased additional equipment from them. If you're looking for reliable equipment backed by great technical support and service, look no further than Carell Corporation. Doug Ainsworth, Sonoco Steel Reel
- 310HV4 | Carell Corporation
310HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! *with standard equipment CARELL In-Stock Specials Request-A-Quote Capacities* Flats Hard: 7 " x 1-1/4" Ø80 Flats Easy: 10 " x 2-1/2" Ø48 Pipe Schedule 40: 6" Ø80 Angle Leg-In: 5 " x 5/8" Ø70 Series PDF Brochure 310HV4 Specification Chart Shown with CNC Control Option Angle 6" • Pipe 6" Sch 80 • Flats 10" CARELL's 310HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 310HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides
- Custom Tooling | Carell Corporation | United States
STANDARD AND CUSTOM TOOLING Carell manufactures tooling in-house in our CNC Machine Shop for rapid turn-around and enhanced quality control" TUBE & PIPE ROLLS Most Common Tube OD & Pipe Sizes In Stock. Hardened, Solid Tool Steel. Any Size Can be Made. Specify Smooth or Knurled. Also available in Polymer Material for Delicate Finishes. CUSTOM TOOLING FOR SPECIAL PROFILES We can produce special tooling for a variety of machine makes, types and models. Forward drawings of your profiles and machine information for a quote TOOLING AND SUPPORTS FOR HALF PIPES & COILS 3000 Series Machines can be equipped with tooling for producing half tubes from strip & supports for coiling. Overhead supports (man. or hydraulic) may have coil diameter & pitch adjustment or be interlocked to NC/CNC controls. TRACTION TOOLING BEAMS BENT HARD WAY Larger capacity 3000 Series Angle Rolls can be fitted with traction tooling and rolls for effective rolling of beams as well as channels bent in the X-X axis or 'Hard Way" SECTION DIES FOR PLATE ROLLS For Plate Bending Machines with extended shafts, roll sets for profiles and tube or pipe can produced. Call to discuss capacities and pricing. "V" GROOVE ROLLS Roll Bar Stock and Square Tube on a 45° angle to Create a Unique Look. Available for all Models in both Smooth and Knurled. Made of Solid, Hardened, Tool Steel here at Carell Corp. CUSTOM ROLLS We manufacture Tooling In-House To Roll a Wide Range of Custom And Special Profile Shapes in a Variety of Material Types. CAP RAIL SOLUTION A For Aluminum & Brass Cap Profiles. Three Fully Contoured Polymer Rolls. Six Steel Shoulder Plates May be Required. Call for Capacities CAP RAIL SOLUTION B The Most Economical Cap Solution. 3 Semi-Contoured, Hardened Steel Inserts to Match the Cap. Most Commonly Used With Standard Tooling. Furnished Smooth. CAP RAIL SOLUTION C Best Suited For Production Jobs. 3 Fully Contoured, Hardened Steel Rolls Built To Match Your Cap Sample. Furnished Smooth. REPLACEMENT COMPONENTS Lost a piece or need a smooth surface component for working with soft or delicate material? We stock Smooth and Knurled standard roll components for all machines. CUSTOM TOOLING Send Drawings and/or Samples For Pricing on Custom Rolls And Accessories. Carell also can create custom tooling for other metal bending machines such as; PARMIGIANI, COMAC, FAMAR, ICARO, MEMOLI, CBC, SIMASV and more… Carell Corporation can handle your tooling/rolling needs for aluminum extrusions, satin/polished/pre-painted finished sections, steel/brass/aluminum decorative hand rails, oversized 'U' and 'C' shapes, overwide flats, half tube production from flats, hard way beam and channel rolling to name just a few.
- 314HV4 | Carell Corporation
314HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 10" • Pipe 12" • Flats 20" Series PDF Brochure 314HV4 Specification Chart CARELL In-Stock Specials Request-A-Quote *with standard equipment Capacities* Flats Hard: 10 " x 2-½" Ø120 Flats Easy: 20" x 3" Ø90 Pipe Schedule 80: 12" Ø200 Angle Leg-In: 8" x 1-⅛" Ø80 CARELL's 314HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 314HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides