Fabrication Machinery Solutions

Carell offers professional fabricating machines and solutions. Plate Rolls, Angle Rolls, Tube & Pipe Benders, Ornamental Benders and more THE MASTER BLASTER! THE LATEST IN INNOVATIVE LIQUID BEAD BLASTING CABINETS ON SALE! $4,995. What is Liquid Bead Blasting? Liquid Bead Blasting is, by technical definition, "a surface refinishing process used to clean and restore surfaces." Unlike traditional dry blasting, liquid bead blasting adds water to the mixture that allows for a smoother finish and preservation of intricate details. What makes the The Master Blaster Cabinet different? We have developed a special blend of abrasive media that provides the most effective cleaning process. We also have engineered a top of the line nozzle that ensures the right amount of pressure. Here is just one example of the difference between dry sand blasting and liquid bead blasting. See our YouTube page and other social media for other examples of pieces that have been sand blasted and liquid bead blasted What's the difference? If you have ever done any type of dry blasting or even used plain sandpaper, you know that it does not give you a smooth finish. With the Master Blaster, it is so smooth you can still paint and cover afterwards. The difference is the finish is better. There is no dust and is even quicker! The Master Blaster from Carell Industrial Solutions is manufactured completely in-house with high quality materials and parts. We stand behind our product! Ask us about our cabinet warranty and the lifetime warranty offered on our custom made nozzles! Endless Possibilities: * Restorations: Vintage Motorcycle Parts Valuable Antiques * Rebuilds: Vehicle Parts Aluminum Engine Parts * Repairs: Hydraulic Cylinders and Parts For More Info and Applications Call 251-937-0947

Carell fabricating machines support for all levels of the manufacturing & small business. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. Manual Benders Supporting the Small Business Market in Manual Benders Carell Corporation provides fabrication equipment support for all levels of the manufacturing market in metal end products, including small businesses or niche operations who don’t need to extend significant capital investing for tooling but still need quality fabrication resources. The Model Y2K Hand Rolling Machine, for example, is a great choice for a low-cost entry point into metal end product fabrication without the extensive system outlay of an automated system. The Eureka Base system is another great choice from Carell which includes 4 different fabrication sets one can choose from, depending on manufacturing needs. Whether it be bar bending or curve and circle forming of metal parts and supports, your company can produce all of these options with Carell’s manual benders and related accessories. Given the capability of these non-powered tool systems, it’s amazing anyone still tries their hand at quality fabrication with general tools. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv.

Plate rolling is one of the most complex metal fabrication processes. Changing just one variable directly affects numerous others. Today many plate rolls have CNCs with data tables that draw from decades of rolling experience, which has made the process much more predictable. Request-A-Quote BACK BACK BACK BACK BACK BACK BACK Published Articles: "Plate Rolling Rolls On" By: Francesco Massa Advanced controls make a highly variable process more predictable. Click here for PDF Comprehensive Guide to Plate Rolling Machines "A Rundown On Rolling Machines" By: David Donnell, President, Carell Corporation The type of bending application determines the style of machine and bending capacity needed to do the job. Click here for PDF See Below for Quick References by Subject - More About Roll Forming - BACK TO TOP Plate Roll Bending Selection Guide Plate rolling is one of the most complex metal fabrication processes… Changing just one variable directly affects numerous others. Today many plate rolls have CNCs with data tables that draw from decades of rolling experience, which has made the process much more predictable. With predictability also comes automation. Some plate roll operations now have automated the loading, rolling, and unloading, producing precisely rolled workpieces time after time. QUICK LINKS Quick Links by subject: Plate Roll Manufacturers Machine Capacity Pre-Bending vs. Rolling Ratings Pre-Bending Ratings Rolling Ratings Automation Three Roll Initial Pinch Double Pinch Automatic NC or CNC Controls Variable Geometry Plate Rolls True Pyramid Machines Two Roll Machines Vertical Format Plate Rolls Optional Equipment & Accessories Cone Rolling Devices Lateral & Overhead Supports Extended Roll Shafts Roll Movement Up/Down Roll Balancing Plate roll manufacturers Plate roll manufacturers commonly rate machines according to baseline material yields between 36 to 38,000 psi. When choosing a roll you must refer to your mill delivery certificates, to your proposed supplier or to the Internet to specifically verify the average yields of the plate you need to roll. In our current manufacturing environment, the term “A36 Steel” has little correlation to the actual yield since the A36 generalization encompasses many specific sub-denominations. Some of these may have yields strengths of 70,000psi or more. The old common term “Mild Steel” will generally represent steels with yields of 45,000 to 55,000 psi. Machine capacity must be commensurate to your material yield. Most roll manufacturers can provide tables or graphs that allow you to match machine capacity to the material yield. Pre-Bending vs. Rolling Ratings will often be presented in numerous formats and tied to a minimum shell diameter at a given thickness for each Plate Roll model. The Pre-Bending operation is performed at the leading and trailing edge of the sheet (in most cases, the eventual seam). Sheets cannot physically be bent completely to the leading edge and will thus leave what is referred to as an ‘Unbent Flat’. As a rule of thumb, the minimum you should expect for an unbent flat length is 1.5 times the material thickness. This may approach 2.5 to 3.5 times the material thickness for thicker plate. It is this pre-bending operation which attempts to reduce the unbent flat to the minimum possible length which requires the most power from the machine. This operation is also very critical as care must taken to ensure that the sheet does not disengage from between the rolls. Because of this “safety factor” claims of unbent flats equal to 1.1 times the material thickness should be thoroughly investigated as it is rare that this can be achieved. Pre-bending ratings with the shortest possible unbent flats are necessarily lower than the overall rolling capacity rating for any given machine. You must be mindful when reviewing machine ratings since the maximum total rolling capacity is generally expressed with the intrinsic requirement of multiple rolling passes, longer un-bent flats and larger minimum shell diameters, even if not entirely clear from reading a simple roll specification. Un-bent flat lengths for any given sheet are a function of thickness, width, cylinder diameter, machine geometry, material yield, top roll size, operator proficiency and other factors. Rolling ratings anticipate that the plate is in motion, translating through the machine. This is called “dynamic” as opposed to the “static” pre-bending operation when the sheet is held between the rollers and one or more rolls move upward to “curl” the leading edge. Dynamic rolling mode will always allow a greater thickness to be rolled than can be bent during static pre-bending. Automation in the workplace is becoming more common as pressure increases to reduce labor costs. Most all CNC and NC controlled machines are 4 roll types. Automated controls are recommended for high volume or significantly repetitive cylinder or shell production or to roll complex shapes that are not easily reproduced by using manual machine controls. Multiple bends, variable radius bends, ovals and the like are some examples. Over automation on a roll when the production volume is not significant can be a costly mistake. Three Roll Initial Pinch or Single Initial Pinch Plate Rolls are generally for lighter capacity applications and may be electro-mechanical or hydraulic. They work by "pinching" the flat sheet between two counter-opposed rolls while the third offset roll or ‘bending roll’ moves upward to contact and then bend the sheet. When rotation of the rollers is activated, the sheet exits at a given radius. With the sheet cut to the developed length and the bending roll properly positioned; the part is rolled into a cylindrical form, where it can then be welded at the seam to produce a cylinder. The upper roll is in a fixed position; the lower pinch roll can move up/down to pinch the material. The third roll (the forming roll) is also adjustable. To remove a rolled cylinder, it must be extracted from off of the top roll. Machines are generally equipped with some type of release mechanism on the top roll to allow extraction of the cylinder. Typical methods are either a forward tilting or releasing top roll or a removable end yoke. In most applications, these machines require removal and re-insertion of the sheet in order to pre-bend both ends. They are cost effective but in contrast may be more labor intensive in a production setting. There were many large mechanical initial pinch machines built during the 1930’s, 40’s & 50’s and can be found on the used market. All have cast frames as modern alloys and welding techniques had yet to be invented. Double Pinch Plate Rolls are available from light to extremely heavy capacities and may have three or four rolls. The terminology can be confusing as these units may sometimes be referred to as ‘double pinch pyramid plate rolls’ or ‘double initial pinch plate rolls’. Both three and four roll styles have fixed position top rolls and two offset rollers or ‘lateral rolls’, one on each side. The 4 Roll styles have an additional roller directly underneath the top roll, which constantly pinches the plate during rolling. Double Pinch Rolls can pre-bend both ends of the plate without removal as is required with single pinch rolls. Three Roll machines generally require pre-bending the leading end, running the sheet through the machine to pre-bend the trailing end then switching roll rotation direction to roll the cylinder body. Four Roll Plate Rolls have a slight advantage in cycle time since t hey permit pre-bending of the leading edge, rolling the cylinder body and finishing off of the trailing edge all while rolling in the same direction. High volume products can be produced faster when using a four roll machine. Smaller machines can be mechanical but most modern machines are hydraulic and include drop end yokes for easy extraction of the work-piece. Automatic NC or CNC Controls and Four Roll Plate Rolls: Automatic cycle systems are generally used only on four roll plate rolls because there is minimal chance for slippage since the sheet is constantly pinched between the top roll and the 4th roll or “pinching roll”. Automatic controls use an encoder to track movement of the plate through the machine. If the plate slips, the bending roll movements will be out of sync with the material’s translation through the machine. Variable Geometry Three Roll Plate Rolls are not new but are gaining in popularity around the world. They are built for medium, heavy to extremely thick plate applications. The top roll moves up/down and the lower two rolls each move horizontally. This lower roll movement allows increasing the offset distance from the top roll and commensurately increasing mechanical advantage in bending. A machine of this type works well over a wide range of material thickness. By adjusting the geometry they can be used similar to single pinch, double pinch and pyramid style machines and require minimal sheet movement during the pre-bend operations. In the past these machines were commonly found in shipyards but now are being placed in general job shop and manufacturing applications. True Pyramid Machines are not generally manufactured by modern roll builders. They may be found on the used market and are more common in developing countries. They have 3 rolls, both lower rolls fixed in position with the top roll moving up/down. In general they leave very long un-bent flats and have only one or two rolls motorized in rotation. Some special application machines are still produced on a custom build basis and are mostly found in shipyards. They will have the lower two rolls spaced closely together and be of small diameter with midpoint support trunnion rollers. Two Roll Machines are designed for thin or light gauge material rolled to reasonably small diameters. They use a large diameter urethane coated pinch roller which moves up with extreme pressure against a small diameter steel top roller. A mandrel or drum, very close in OD to the desired ID of the part is fitted over the top roll. Two roll sheet rolls are extremely fast and will roll round cylinders or shells even if the blank has large cutouts, voids or holes. Since they require a mandrel for each different part diameter and material thickness they are not as versatile as some other machines. For dedicated high speed production of light gauge cylinders they can be an optimal solution. Vertical Format Plate Rolls can be of nearly any geometry, double pinch, single pinch or pyramid. Vertical rolls are most often used for rolling large diameters and can be advantageous when used in the field for storage tank production. Carell offers automated Vertical Tank Production Systems which are fed from coil stock and can include vertical sheet cutoff and automatic vertical seam welding among other options. These Systems can be used in-house or in the field and increase production output while reducing labor input Optional Equipment and Accessories are offered for most Plate Rolling Machines. The most important items to consider are hardened roll surfaces and cone rolling devices. With today’s harder materials and laser/plasma cutting techniques it is imperative to have a hardened outer surface on the rollers. Look for hardness ratings in the range of 52 to 55 Rockwell C Scale and also for the indication that the hardening process used is “induction hardening”. Hardness in the 52 to 55 RCS range will have a reasonable hardness penetration depth to provide long lasting protection against roll surface wear. Hardness exceeding 58 RCS will have a shallow penetration and a more brittle outer surface which can result in cracking or crazing. Cone rolling devices permit the operator to roll a conical shape and are standard on some machines. Some machine brands require a machine to be pre-disposed at the time of purchase if cones will be rolled in the future. This important point should not be overlooked. Lateral as well as Central Overhead Supports are optional on nearly all Double Pinch Plate Rolling Machines. Some rolls may require pre-disposition for the eventual addition of hydraulic powered supports. Overhead supports prevent lighter materials from collapsing when rolled to large diameters and must be sized according to plate thickness and shell diameter. An overhead support is not a crane and it is designed to sustain nominally only 40 to 60% of the total shell or cylinder weight. A side support can also assist in this function to prevent light materials from re-curving toward the floor if the radius is very large. Some plate rolls are designed with Extended Roll Shafts that protrude through the machine frame at the yoke end. Section or Pipe Dies can be fitted on these ‘stub’ or extended shafts. Some machines are designed with collars inside the machine frame that can be used for profile rolling but when rolling a complete 360 degree hoop it will be impossible to remove from the machine. It is also not possible to coil with inboard collars. It is not practical to anticipate rolling angle iron on a plate roll. Angle will always twist when being rolled. Plate rolls do not have outboard adjustable lateral profile guides to prevent this inherent twist. You should consider using a section rolling machine or double pinch angle roll instead for these applications. In general, section dies on plate rolls are good for bending flat bar the hard way, rods or small pipe. Roll Translation or Roll Movement Up/Down is accomplished either by using inclined linear guides or via swing arms. Direct rectilinear guides direct the thrust of the roll directly toward the top roll and have the fewest moving parts. Rectilinear guides are found on small as well as extremely high capacity rolls. Swing arm designs are not common on large machines and have more moving parts, pins, and bushings. Roll Balancing can be achieved in a variety of methods. Maintaining the bending roll or rolls parallel to the top roll is necessary in order to produce a good true cylinder. Volumetric type and electronic type balancing are the most trouble free for general job shop use. They have up to 80% fewer moving parts than swing arm balancing systems and thus significantly lower maintenance costs in the long run General Note: Roll Bending Machines are very dangerous if used carelessly. It is the responsibility of the owner to ensure the installation and proper use of point of operation safety guards or devices. Machine capacity Pre-Bending vs. Rolling Ratings Pre-bending ratings AUTOMATION Rolling ratings Three Roll Initial Pinch Double Pinch Automatic NC or CNC Controls Variable Geometry Three Roll Plate Rolls True Pyramid Machines Two Roll Machines Vertical Format Plate Rolls Optional Equipment and Accessories Cone rolling devices Lateral and Overhead Supports Extended Roll Shafts Roll Translation Roll Balancing

GALILEO Series G50HV and G80HVP are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES, LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. GALILEO SERIES UNIVERSAL ROLL BENDERS Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Heavy Duty Solid Drive Gears ! G50HV G80HV Scroll Down or Click Images & Links for descriptions of standard equipment, options & technical specifications GALILEO Series G50HV & G80HVP are H eavy Duty, 3 Roll Universal Bending Machines with Solid Steel Welded Frames , LED Readouts, high strength shafts and all 3 rolls are driven through heavy duty drive trains for high torque delivery and energy efficiency. Our G50/G80 units roll standard & special sections plus tube & pipe using our unique 3 Roll Drive System with superior performance, superior design and manufacture for an attracti ve, economical initial investment. NO CASTINGS are used in the main frame unlike some other brands. Our Standard Universal Telescoping Modular Roll set is quick to adjust and will bend standard sectio ns such as flat bar (on flat and on edge), square bar, tees, channel as well as r ound bar, angle leg-out, square and rectangular tube sections. Round tube and pipe require dedicated rolls. We manufacture custom rolls for extrusions and special shapes. Machines can be built with short shafts for dedicated coiling operations. Optional overhead supports available for coil diameter and pitch calibrations. G50HV SERIES UNIVERSAL ROLL BENDERS CARELL In-Stock Specials G50HV Specifications Capacities* Flats Hard: 3" x 3/8" Ø34 Flats Easy: 4-1/2" x 3/4" Ø32 Pipe Schedule 40: 2 " Ø24 Angle Leg-In: 2-1/4" x 1/4" Ø40 *with standard equipment Video: G50 Universal Bender-Ornamental Options Angle 2-1/2" • Pipe 2" • Flats 4-1/2" Request-A-Quote G50HV Series are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES , LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. Standard Features Rugged, Solid Steel Frames, No Castings! Dual, L arge Roller Bearings on all shafts Hydraulic Top Roll Adjustment (HV/HVP) with push button operation 3 Driven Rolls - Automatic clutch on top roll with spee d compensation LED Readout (G50-HV) Universal Roll Set , telescopic adjustment, Hardened to 56 HRC Heavy Duty Multi Axis Lateral Material Guides Vertical or Horizontal Operation is standard Mobile Operator Consoles , 24VAC, E-Stop palm buttons Features & Optional Tooling 3 Rolls Driven: Heavy Duty Drive Train Scroll Tool: 1-1/2 x 3/16 Scrolled on Flat Bar Twist Tooling:up to 7/8” Sq. and 1-1/2” x 3/8” Flat Bar Bar Brake Spiral Tool G50HV G80HV SERIES UNIVERSAL ROLL BENDERS CARELL In-Stock Specials Request-A-Quote Capacities* Flats Hard: 4 " x 3/4" Ø50 Flats Easy: 6" x 1 " Ø42 Pipe Schedule 40: 3 " Ø60 Angle Leg-In: 3 " x 3/8" Ø8 0 *with standard equipment Angle 3" • Pipe 3" • Flats 6" G80HV Specifications G80HV Series are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES , LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. Standard Features Rugged, Solid Steel Frames, No Castings! Dual, L arge Roller Bearings on all shafts Hydraulic Top Roll Adjustment (HV/HVP) with push button operation 3 Driven Rolls - Automatic clutch on top roll with spee d compensation Programmable Readout (G80-HVP) Universal Roll Set , telescopic adjustment, Hardened to 56 HRC Heavy Duty Multi Axis Lateral Material Guides Vertical or Horizontal Operation is standard Mobile Operator Consoles , 24VAC, E-Stop palm buttons G80-HV Specification Chart G80HV

Initial Pinch or Single Initial Pinch Plate Rolls are for lighter capacity applications and may be electro-mechanical or hydraulic that make them ideal for adjustable, cost effective production. BACK TO TOP INITIAL PINCH PLATE ROLLS Precision Engineered H ydraulic & Mechanical Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Carell Corporation provides superior quality "slip rolls", "initial pinch rolls" and three roll plate rolls. Where the bending sequence is performed by "pinching" the flat sheet between two counter-opposed rolls while the third offset roll or "bending roll" moves upward to contact and bend the sheet. Extraction methods are equipped with either forward tilting, a releasing top roll or a removable end yoke. They are generally designed for lighter capacity applications that makes a cost effective solution to your production! Click Image, Links or Scroll Down for descriptions, standard equipment, options & technical specifications RM & HRM SERIES 1 2 Ga to 16 Ga • 3' to 6' Long IRM SERIES 14 Ga to 3/16" • 3' to 8' Long Shown with O ptional LED Readout TSI SERIES 20 Ga to 1 /4" • 3 ' to 6' Long HTSI SERIES 20 Ga to 3/8" • 3' to 10' Long MRM- SERIES 1/8" to 1/2" • 3' to 12' Long We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! RM & H RM SERIES 3 ROLL , SINGLE INITIAL PINCH PLATE ROLLS BACK TO TOP RM Series STAN DARD FEATU RE S RM Models have manual adjustment of the lateral bending roll via single hand wheel a nd precision worm drive jack screw boxes. Lateral bending roll can be mechanically tilted for cone rolling. LED Readout to monitor the position of the lateral bending roller Har dened & polished rolls Cone device and rod grooves are standard and identical to HRM Series models. HRM Series STANDARD FEATURES Lateral Roll is HYDRAULIC actuated from the control console with joystick controlled tilting action for rolling cones. Roll is idle in rotation and has 3 round rod grooves LED Readout to monitor the position of the lateral bending roller Induction Har dened and Polished Surfaces on all 3 rolls Co ne R olling Device for rolling conical shapes Both Upper and Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Pinch Roll Pressure adjustment via ergonomic easy adjust cam lever Lateral Quick Release Top Roll with safety lock 24V Low voltage controls, Foot Pedal Rotation, E-Stop, Safety Trip Wires, Instruction Manual RM & HRM SERIES SPECIFICATIONS RM & HRM SERIES IRM SERIES BACK TO TOP 3 ROLL , SINGLE INITIAL PINCH PLATE ROLLS CARELL IRM SERIES units are 3 roll, single initial pinch plate bending machines with powered rotation of both top upper and lower pinch roll. Choice of 10 models from 3' to 8' long in 14 Gage to 3/16" capacities. Suitable for medium to low production runs, Affordable & Efficient!. IRM SERIES STANDARD FEATURES Both Upper roll and Central Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Base in steel, electro-welded and cast steel shoulder frames, all stress relieved Lateral roll, idle in rotation with manual up/down adjustment via single hand-wheel Central pinch roll adjustable manually via single hand-wheel Front quick release top roll with rotation lock out safety switc Lateral roll movement via electric motor and heavy duty worm gear drive for precise positioning and maximum power Cone rolling device is standard equipment Lateral bending roll and pinch roll incline for cone working Low voltage push button controls and foot pedals for rotation control w/ E-Stop Multi point safety system including circumferential trip wire Manual forced lubrication Instruction manual Wire / rod grooves on pinch roll and lateral bending roll IRM SERIES OPTI ONS Induction hardened and polished rolls LED Digital Readout Powered Lateral Bending Roll Adjustment up/down IRM SERIES SPECIFICATIONS IRM SERIES TSI SERIES BACK TO TOP POWERED INITIAL PINCH PLATE ROLLS STANDARD FEATURES Frames heavy solid steel alloy sheet, CNC machined and stress relieved Lateral roll, idle and moving on roller bearings Pinch roll positioning via heavy duty screw jacks with single manual hand wheel Manual d rop end top roll yoke (w/ lock out safety switch and set lock) Lateral roll movement via precision heavy duty worm gear and manual wheel crank or optionally powered up/down by efficient drive train system Lateral bending roll is adjustable in incline for cone rolling Bending & pinch roll equipped with analog digital counters for repeat reference position Low voltage foot pedal stand for CW/CCW rotation with E-stop palm button Multi point safety system including circumferential trip wire Illustrated Instruction manual w/ electrical schematics The Carell TSI Series is a 3 roll, single initial pinch plate bending machine with precision adjustment of lateral bending roll and powered rotation of upper and lower pinch rolls using hig h efficiency motor/reduction unit. They are designed to work with 16 GA x 48” wide material in capacity. FIVE YEAR Limited Frame Warranty! Shown with O ptional LED Readout NOTE: With O ptional LED Readout and/or Optional Powered Bending Roll, machine controls are push buttons on a mobile console in lieu of foot pedals. TSI SERIES SPECIFICATIONS TSI SERIES HTSI SERIES HTSI SERIES 3 ROLL HYDRAULIC INITIAL PINCH PLATE ROLLS BACK TO TOP The CARELL HTSI SERIES unit is a 3 roll, single initial pinch plate bending machine with powered adjustment of lateral bending roll and powered rotation of upper and lower pinch rolls. STANDARD FEATURES Both Upper roll and Central Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Base in steel, electro-welded and stress relieved Lateral roll, idle and moving on roller bearings Central pinch roll pinch pressure adjustable by precision worm gear movement Front quick release top roll with rotation lock out safety switch Lateral roll movement via electric motor and heavy duty worm gear drive for precise positioning and maximum power Lateral bending roll and pinch roll incline for cone working Low voltage push button controls via mobile control console Multi point safety system including circumferential trip wire Forced central lubrication system with pump and tank Instruction manual HTSI SERIES SPECIFICATIONS MRM-H SERIES 3 ROLL HYDRAULIC INITIAL PINCH PLATE ROLLS BACK TO TOP Carell MRM-H Series are Fully Hydraulic 3 Roll Initial Pinch Plate Rolls with HYDRAULIC bending roll, pinch roll & drop ends MRM-H SERIES STANDARD FEATURES Lateral Roll is HYDRAULIC actuated from the control console with joystick controlled tilting action for rolling cones. Roll is idle in rotation (Round Rod Grooves Optional) 2 LED Readouts to monitor position of bending & pinch rolls Induction Hardened & Polished Surfaces on all 3 rolls Cone Rolling Device for rolling conical shapes Both Upper and Pinch rolls driven by electric motor and oil bath speed reducer through NiCrMo solid stock gears Pinch Roll Pressure adjustment via push buttons Hydraulic Drop End for quick and easy removal of the work piece 24V Low voltage Push Button Controls, E-Stop, Safety Trip Wires, Instruction Manual OPTIONS: Rod Grooves, Lateral & Overhead Material Supports, Variable Speed, 2 Speed Rotation, Custom Lengths and Dedicated Configurations MRM-H SERIES SPECIFICATIONS MRM SERIES MRM-S SERIES Powered 3 ROLL INITIAL PINCH PLATE ROLLS BACK TO TOP MRM-S Standard Features This mechanical model is designed for light to medium jobs. It is used in jobs up to 10 mm thickness materials. It is used in Aluminium Bendings, Air Conditioning Channels, Advertising Panels and Sheet Metal Covers. All models are planet reducer driven SAE 1050 (CK 45) Quality Certificated Steel Rolls with high tensile strength Steel Welded Main Frames Mechanical manual openable dropend Mobile Control Panel Conical Bending Device Central lubrication system Top roll support system and with planetary reducer Precision Bending with Brake Motor Motorised Adjustment of Back Roll Built according to EC Safety Directives (CE certificate) User’s manual . CALL ONE OF OUR SALES & APPLICATION ENGINEERS FOR DETAILED INFORMATION AND PRICING

CARELL 4 roll plate rolls equipped with advanced technology sytems are: i-DIAGNOSTIC - immediate fault detection system PARALLELISM System - proportional valves hydraulic flow control FACILE - Electric Component Plug and Play connectors HI-TECH HYDRAULICS - Infinite variable hyraulic speed and pressure control BACK TO TOP VBH Technology Active Extended Diagnostic Everything is under control Are you loosing production hours and days checking around the machine for which connection wire, PLC card, push-button or fuse are faulty?… Forget these kind of problems with PARMIGIANI's i-Diagnostic system for immediate fault detection. The i-Diagnostic is a revolutionary diagnostic system that supervises all the main functions of the machine, with an easy to use and intuitive control panel interface. From the touch-screen you can control almost all electrical connections around the machine; all PLC modules; all micro-switches (You can check also if they are engaged /energized or not) and more....i-Diagnostic: a revolution in customer support. Instantaneous fault detection instead of troubleshooting Detailed information on type and location of the fault VBH Technology I-DIAGNOSTIC The PPS is the most advanced parallelism system available on the market today. The rolls parallelism in a plate bending machine is a key factor for production accuracy. The capability to maintain precision over years of performance is also another critical point. For this reason we employ the best of today's available technology with digital control systems and hydraulic flow control via proportional valves. We have designed a system resistant to wear that will give you years and years of trouble free performance, keeping the machine positioning precision just like your first day of operation! The top and bottoms rolls parallelism is fully controlled by a digital “high speed” FIELD BUS system. The package includes a set of hydraulic proportional valves with high performance digital control cards, matching the high speed of the FIELD BUS system. This digital technology (the loop control is 20 times faster than PLC-based electronic controls) joined with the hydraulic proportional valves, provides a parallelism precision of about 0.1 mm. Parallelism System Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm BACK TO TOP PPS HYDROTRONIC Plug and play technology Do It by yourself "Assemble and plug in – that’s all!" Quick and simple plug connections replace elaborate wiring. • Avoids wiring errors • Shortens start-up time • Quick swapping of cables  The wiring of the machine is achieved by Plug and Play connectors and digital distributors. The cabling system with connectors is more reliable over time, resistant to environmental contamination and vibration and allows for quick and easy maintenance. With our FACILE® Plug and Play system you can change a wiring connection (to the hydraulic valves or the encoders or potentiometers, to a micro-switch etc…) with pin plug connector, without unscrewing any electrical wire. Same procedure for all PLC modules! Without the need of a skilled electrician! With the purpose of increasing your independence from third parties all software are loaded in static memory cards, (like the ones used in digital video cameras) and not in volatile Eprom! This means that you will almost never lose the software, even when you need to change the PLC unit. Our plug-play system is a military approved technology! Digital control technology with hydraulic proportional valves Parallelism precision 0.1 mm Advanced Wiring System BACK TO TOP FACILE Advanced Hydraulic System Infinitely variable adjusting speeds Infinitely variable bending pressure BACK TO TOP The hydraulic system is the operative core of your VBH: it runs everything from the bending rolls drive to the bending rolls movement, tilting and all other machine attachments. This is why we invested a lot in research and development to give you a smooth, precise and highly responsive system. Through digital controls the system is managed by dedicated hydraulic proportional valves (pressure and flow) that allows you to select the most convenient speed during each production step (vs. other brands machines that give you only one or two selectable speeds) and the maximum central lower roll pinching force in order to adapt it to the characteristics of the plate being worked. The possibility to select low pressures for thin plates widely extends the range of the machine. With infinitely variable pressure and speed adjustment the operator will have full control of the process in any bending situation. HI-TECH HYDRAULIC

Carell offers professional fabricating machines and solutions. Plate Rolls, Angle Rolls, Tube & Pipe Benders, Ornamental Benders and more 312HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Angle 8" • Pipe 10" • Flats 16" Capacities* Flats Hard: 8"x 2-¼" Ø80 Flats Easy: 16"x 3" Ø80 Pipe Schedule 40: 10" Ø150 Angle Leg-In: 8"x ¾" Ø168 *with standard equipment 312HV4 Specification Chart Series PDF Brochure CARELL's 312HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 312HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides

We offer a full range of flexible, creative, easy-to-use high tech iron workers. Cold work Iron bar, saving time, space, and money to mold into desired shapes. Carell Ornamental Equipment Represents the Best Most Versatile Machines Available! We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! ​ SUPPORTER/MEMBER Carell Corporation Ornamental Metal Working Equipment Represents the Best, Most Versatile Machines Available. These machines are Built to Exacting Standards for Industrial use and Long-Term Dependability. Knowledgeable Carell Machine Specialists are also just a Phone Call away and Ready to Help You! BACK TO TOP ORNAMENTAL BENDERS CARELL In-Stock Specials Click Image or Scroll Down for descriptions, standard equipment, options & technical specifications Request-A-Quote E-MATIC E-MATIC CE/CN Ideal for Tight Bends and Special Applications CARELL In-Stock Specials Request-A-Quote The Carell E-MATIC by Memoli; incorporates a rotary bending head, a wide stable base and digital programmable controls into a uniquely versatile package. Heavy Duty, Rugged unit is compact and easy to use. Tooling changes are rapid and simple. Application of the different attachments are shown below or use of easily produced special tooling offers unlimited versatility Video: Carell E-Matic Universal Bender SPECIFICATIONS: E-MATIC UNIVERSAL BENDER Main Drive: Speed: Weight: Memory: Controls: Voltage: Dimensions: 4.50 HP 7 rpm 500 lbs 45 steps 24 VAC 220V – 3PH – 60Hz 34” x 25” x 39” h Optional "SUPER SCROLL" 20" Diameter x 5/8" Bar PF Option – Bar Brake/Folding Tooling Bend up to 1” Round Rod, 4” x 5/16” Flat Bar D Option – Bar Twisting Tooling Twist up to 7/8” Sq. 1-1/2” x 3/8” Flats CT Option – Tube Bending Tooling Bend up to 1-1/2” OD x .079 wall CS/3 Option – Scroll Tooling w/ 3 Formers Bend up to ½” Sq. or Round – 1-1/4” x ½” Flats CF Option – Curve/Radius Tooling Bend up to 1” Round Rod, 2” x 9/16” Flat Bar BACK GALILEO G50 Heavy Duty - Up to 2" Pipe Capacity CARELL In-Stock Specials Request-A-Quote The G50HV Series are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES, LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. Video: G50 Universal Bender-Ornamental Options 3 Rolls Driven: Heavy Duty Drive Train Scroll Tool: 1-1/2 x 3/16 Scrolled on Flat Bar Twist Tooling:up to 7/8” Sq. and 1-1/2” x 3/8” Flat Bar Bar Brake Spiral Tool G50-HV Specification Chart BACK G50 ORNAMENTAL

The CARELL 310HV4 is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 310HV4 DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! *with standard equipment CARELL In-Stock Specials Request-A-Quote Capacities* Flats Hard: 7 " x 1-1/4" Ø80 Flats Easy: 10 " x 2-1/2" Ø48 Pipe Schedule 40: 6" Ø80 Angle Leg-In: 5 " x 5/8" Ø70 Series PDF Brochure 310HV4 Specification Chart Shown with CNC Control Option Angle 6" • Pipe 6" Sch 80 • Flats 10" CARELL's 310HV4 double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 310HV4 Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions Rigid, one piece solid steel weldment frame , normalized and precision machined Larger, high strength steel shafts , heat treated and ground Independent hydraulic adjustment of both lower rolls for double pre-bending 3 Shafts Driven with 3 Independent Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery Universal bending rolls with modular components, hardened and wear resistant. Variable Speed rotation via electronic proportional valves for precision pre-bending control Multi axis, 6 way, fully adjustable lateral guides , hydraulic powered in all three directions Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides

Carell's Q-Series 4 Roll Plate Rolls are available Hydraulic & Electro-Mechanical versions ranging from 20 GA to 5/16"Capacities with your choice of over 20 Models! BACK TO TOP Q-Series 4 Roll Plate Rolls Hydraulic & Mechanical: 16 GA to 5/16"Capacities - 20 Models! CARELL In-Stock Specials Request-A-Quote Q412-2-02 Q413-25-2 Q414-10-7 Q409-10-2 CARELL’S Q-SERIES PLATE ROLLS are now available in fully hydraulic as well as electro-mechanical powered versions to match your shop requirements. QI Hydraulic machines are available with NC/CNC controls. Mechanical Q41 Series are available with programmable positioners. STANDARD FETURES QI & Q41 SERIES 4 ROLL PLATE ROLLS: Top & Pinch Rolls both powered in rotation Bending rolls powered up/down with push button controls Pinch roll up/down is hydraulic on QI Models, manual or powered on Q41 Models Drop End Yoke is hydraulic on QI Models, manual or powered on Q41 Models Top roll raises upward to facilitate finished part removal Lateral rolls move on direct linear guides, virtually maintenance free, fewer moving parts All rolls are journaled in multiple tapered roller bearings with forced lubrication Controls in 24VAC low voltage, push button actuated on mobile operator console Safety surround trip wire, drop end guard and E-Stop palm buttons are standard Frames are single weldment design and heavily reinforced to eliminate torque stress NO CASTING are used on our main-frames and carry a Limited Lifetime Warranty Superior Brand OEM components are non-proprietary and available world wide OPTIONAL FEATURES: LED Readouts with position memory Induction hardened rolls & polished rolls Special custom roll diameters, roll tapers and roll lengths Rolls machined for corrugated sheet or flanged blanks Variable rolling speeds or dual speeds Material handling feed tables, supports and part ejectors Machines designed for dedicated or custom production jobs Click for Q Series Specifications Chart Q-SERIES

When it comes to tubing and pipe modification for application products, tube and pipe benders make all the difference. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. Tube and Pipe Benders Automating the Tube and Pipe Benders Professionally When it comes to tubing and pipe modification for application products, tube and pipe benders make all the difference. Where some outfits try to go the shortcut with general hydraulic pressure application or ill-fitting tooling, you get accurate tube and pipe bender equipment and applications systems that provide high quality output and avoid mistakes entirely. The EDM, Pedrick and UNI series together incorporate lots of flexibility and variation that gives tube and pipe manufacturers expanded capabilities in end product scale, range and output change. And if large scale hard bending is necessary, Carell can even sure the 3000 Series Hydraulic Angle series for the jumbo jobs other equipment providers would have to turn down. The ability to control bending and angle production down to the tiniest measurement unit is extremely advantageous, especially when manufacturers need to meet stringent output criteria for their production needs. Carell as an equipment partner can remove the worry and produce the wins for your tube and piping orders. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv.

The CARELL 305HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 305HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Series PDF Brochure 305HV Specification Chart Shown with Coiling Option CARELL's 305HV roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 305HV Series Universal Telescoping Rolls are designed for bending profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Angle 3" • Pipe 2-1/2 " • Flats 5" Capacities* Flats Hard: 3" x 5/8" Ø30 Flats Easy: 5" x 1" Ø26 Pipe Schedule 40: 2-1/2" Ø32 Angle Leg-In: 2-1/2" x 5/16" Ø42 *with standard equipment Standard Features Rugged one-piece solid steel weldment frame H igh Strength Steel Shafts journaled in self aligning bearings for optimum performance and e fficiency Dua l L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Heavy duty solid gears & motor/reducer group designed for maximum torque efficiency to all rolls Operates in bo th horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides