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- Carell Corporation | United States
Carell Corporation offers Plate Rolls, Angle Rolls, Rebar Benders, Tube/Pipe and Ornamental Benders, Automated & CNC Controls are available. Request Dealer Info 1993 8142 Over 100% 31 Year Established Machines Placed in North America 12 Month Part Warranties Years of Service Products: Ready to Deliver! Carell provides the broadest range of manufacturing machines, options and tooling to match any budget or application. Our expanded machine shop can satisfy the growing demand for custom tooling of any complexity. Support: Best in the Industry! Carell offers expert support for the life of your machine. Our Sales Technicians can rapidly assist you with application evaluations, solutions and technical information. We are designed to Roll! Service: Certified Technicians Carell's in house service department keeps all of our machinery in a perfect state of readiness for immediate shipping. Our Service & Support are an ADDED VALUES to every machine sold. We are here to assist you during and after the warranty period.
- ON SALE - IN-STOCK | Carell Corporation
Carell Corp supports the professional fabricators of North America and are long standing members of FMA, SME, AWS, NOMMA & ABANA. We manufacture and stock tools for plate roll bending, angle rolls, tube & pipe benders, custom & special tooling, section benders and more. We also carry the following brand names - Acrotech, Air Liquid, Cansa Makina, BPR Curvatrici, CBC, Comac, Hyllus, Icaro, Isitan, Lucas, Macri, Memoli, Ofmer, OMCCA, Omera, Parmigiani, Pedrick, Sahinler, and Simasv. Carell Industrial Solutions Inventory List DESCRIPTION MODEL PL ROLLS IN STOCKDESIGNATION Parmigiani DP 5" (480V)Planet 30 DP 8' x 9/16" (480V)VBH-8/290 (2600/16) CNC Isitan IP 5' x 1/4" (220V) x2 machinesMRM-S 1550x170 IP 5' x 1/4" (220V) MRM-H 1550x180 DP 5' x 1/4" (220V) COMING SOON4RHMS 1550x180 IP 3' x 11 Ga (220V) x2 Machines COMING SOONRM 1050x90 IP 4' x 14Ga (220V)x2 Machines COMING SOONHRM 1550x90 IP 4' x 12Ga (220V) COMING SOONHRM 1270x90 DP 4' x 13Ga (220V)4RHMS 1270x100 IP 4' x 13Ga (220V)MRM-H 1270x100 IP 5' x 3/16" (220V)MRM-S 1550x150 IP 8' x 5/16" (480V) RESERVEDMRM-H 2550x200 SAHINLER Profile Rolls PK20 (220V-3) - 1" OD Tube w/ stand PK35 (220V) x 3 Machines - 2" Pipe 1 LED Pyramid HPK100 (480V) - 3-1/2" Pipe2 LED DBL PINCH HPK 80 (220V)x2 Mach- 2-1/2" Pipe - COMING SOON2 LED DBL PINCH HPK60 (220V)x2 Mach - 2-1/2" Pipe-COMING SOON1 LED Pyramid HPK50 (220V)x2 Mach- 2" Pipe- COMING SOON1 LED Pyramid ANGLE ROLLS IN STOCK DESCRIPTIONMODEL NO. COMAC DP 3-1/2" (480V) 307HV4CN3.1V DP 5" (480V) 308HV4 DP 2-1/2" (220V) - RESERVED + 1 COMING SOON305CN3.1V DP 2-1/2 (480V) - RESERVED305CN3.1V DP 2-1/2" (220V) x2 machines305HV DP 2-1/2 (480V) 305HV DP 2-1/2" (480V) COMING SOON304HV DP 2-1/2" (220V)304HV DP 2-1/2" (480V) RESERVED304CN3.1V DP 2-1/2" (220V)x2 machines 304CN3.1V DP 2" (220V)303CN3.1V DP 2" (220V)x 2 Machines303HV DP 2" (220V)302HV P 2" (220V)G50HV x 3 OM-Mono-100 (480V)OM-Mono-100 Omcca OFMER REBAR BENDERS TP32/36 (220V) Shear Capacity #7 & Bend #8TP32/36 Ofmer P44 (220V) Bend Capacity #9P44 Ofmer P54 (220V) Bend Capacity #10P54 Ofmer MEMOLI ETM90 (220V) - 3" PipeTOUCH Ematic CE/CN (220V) Ematic CE/CN (220V) ETM60 (220) - 1-1/2" Pipe - Being re-builtTOUCH ETM80 (220V) x 2 Machines - 2-1/2" Pipe TOUCH Eagle # of Machines Available BA35 - 1-1/2" Pipe1 BA50 - 2" Pipe1 CPS20 - 1/2" Pipe1 CPS20-REV- 1/2" Pipe2 CP20- 1/2" Pipe3 CP30EPR - 1-1/2" Pipe5 CP30EPRM - 1-1/2" Pipe7 CP30EPRM-110- 1-1/2" Pipe3 CP30PRM - 1-1/2" Pipe6 CP30SM - 1-1/2" Pipe4 CP30SM-110 - 1-1/2" Pipe3 CP30PR-2V - 1-1/2" Pipe7 CP40H - 2" Pipe - The Damaged One0 CP40H-2 - 2" Pipe3 CP40M - 2" Pipe3 CP40H-REV - 2" 4 Z402H-2 - 1-1/2" Pipe1 CP60H - 2-1/2" Pipe - On the way3 CP60H-REV - 2-1/2" Pipe - On the Way1
- Corner Notchers | Carell Corporation
Carell Corporation's Hydraulic Corner Notching Machines use a patented self regulating gap adjustment which permits perfect shearing of both thin and thick materials without need of operator intervention. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! BACK TO TOP CORNER NOTCHING MACHINES Request-A-Quote Carell / SIMASV Hydraulic Corner Notching Machines use a patented self regulating gap adjustment which permits perfect shearing of both thin and thick materials without need of operator intervention. Machines are heavy duty and the work bed is constructed of GS500 Cast Alloy, precision machined and stress relieved. Lower frame is constructed of heavy steel tube and sheet. Several styles are available: AF - Fixed Angle, AF/P - Fixed Angle with Punch, AV - Variable Angle and AV/PA Variable Angle with Punch Units are capable of cutting from the apex of the notch or from the end. The machine bed is machined with dovetail slots to accept squaring arms, spring loaded sheet stops, side extensions or other accessories. Graduated reference scales are recessed in the bed. Vertical stroke tolerance is maintained by using two precision ground and hardened guideposts working through a heavy, oversized cast head structure. Head is also slotted to accept spring loaded optional sheet hold-downs. Each machine is furnished with a pair of blades, a pair of adjustable sheet squares, stroke limit adjustment, waste chute, foot pedal, service tool kit and instruction manual. A wide variety of optional equipment is available. All units are 3 phase and voltage must be specified on ordering. NEW! AV226/PA-CNC NOTCHER Extraordinary cutting precision equal to 0.1 ° Automation is often the answer to accelerating production. For this, S.I.M.A.S.V. has added NC capabilities to a variety of its models. For example, their latest innovation is the 30 ° >140 ° variable-angle hydraulic notching machine AV226/PA-CNC. It has been designed with system-regulating blades by means of an NC electronic control integrated to the machine. This notcher was in fact designed to meet the strict accuracy requirement of the customer European Space Research & Technology Center – ESTEC The AV226/PA-CNC model distinguishes itself from the other notchers in the market because its blades are moved singularly and controlled by an electronic NC. Thanks to this system, the machine achieves an extraordinary cutting precision equal to 0.1 ° A wide range of optional and customized equipment enhances the extensive standard equipment of the machine AF/B Fixed Angle AF 226/B Notching 0.220 Capacity + 8.66 Blades + 90° Angle AF 226/B Notching 0.300 Capacity + 8.66 Blades + 90° Angle AF/P Fixed Angle with Punch Notching 0.300 Capacity + 9.84 Blades + 90° Angle Punching 1.125 x 11Ga BACK TO TOP AV/B Variable Angle AV 224/B Notching 10 Ga Capacity + 8.66 Blades + 30° to 140° Angle AV 226/B Notching 0.220 Capacity + 8.66 Blades + 30° to 140° Angle AV/PA Variable Angle with Punch AV 224/PA Notching 10Ga Capacity + 8.66 Blades + 30° to 140° Angle Punching 1.125 x 12Ga AV 226/PA Notching 0.220 Capacity + 8.66 Blades+ 30° to 140° Angle Punching 1.125 x 11Ga LC & AV Series Several Models with capacity up to 3/8 Plate, call for Information BACK TO TOP
- Plate Roll Overview | Carell Corporation
Plate or Sheet Bending Rolls Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment in Plate Rolls. Click Image, Links or Scroll Down for descriptions, standard equipment, options & technical specifications PLATE ROLLS Request-A-Quote Overview: Plate or Sheet Bending Rolls fall into 2 general categories, Single or Double Pinch However they may have different geometries or operational features. Matching the most appropriate machine style to the application is of primary importance to the user in order to maximize the return on investment (ROI). CLICK LINKS TO GO TO- General Common Roll Styles: ( also known as High Speed 2 Roll Automatic Cycle Plate Rolls) (also known as Single Initial Pinch or I.P. Rolls or Slip Rolls) (also known as 3 Roll Double Initial Pinch) ( also known as 4 Roll Double Initial Pinch or simply 4 Rolls ) (available in a variety of the above styles) 2 ROLL MACHINES 3 ROLL INTIAL PINCH 3 ROLL DOUBLE PINCH 4 ROLL DOUBLE PINCH 3 ROLL VARIABLE TRANSLATING GEOMETRY AUTOMATED CYCLE & SPECIALTY ROLLS VERTICAL ROLLS Click Here To Learn More About Making The Right Choice For Your Application PLATE ROLL SELECTION GUIDE PLATE ROLLS 4 Roll Double Pinch Plate Rolls 4 Roll Double Pinch Manufacturing Range: 1' to 26' Long - 16 GA to 6" thick (also known as 4 Roll Double Initial Pinch or simply 4 Rolls) BACK TO TOP Carell Plat e Rolls are built tough for longer machine life and designed to minimize maintenance. Our plate rolls are available in over 60 sizes with capacities from 16 gauge to 6 inches . Carell's range of standard models provides unmatched flexibility and coverage of most any plate rolling requirement. They can be built to handle a wide range of specific rolling requirements that includes shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, patterns for corrugated material, vertical rolling applications and more! 4ROLL PLATE ROLL MODELS 4 ROLL 3 Roll Double Initial Pinch Plate Roll 3 Roll Double Pinch Manufacturing Range 1' to 26' Long - .05" to 6" thick also known as: 3 Roll Double I nitial Pinch BACK TO TOP They are available from light to extremely heavy capacities and sometimes referred to as "double pinch pyramid plate rolls’"or "double initial pinch plate rolls". Three roll styles have fixed position top rolls and two offset rollers or "lateral rolls", one on each side and include drop end yokes for easy extraction of the work-piece .Three Roll machines generally require pre-bending the leading end, running the sheet through the machine to pre-bend the trailing end then switching roll rotation direction to roll the cylinder body. 3ROLL PLATE ROLL MODELS 3 ROLL VARIABLE GEOMETRY 3 Roll Variable Translating Geometry Plate Rolls 3 Roll Translating Geometry Manufacturing Range: 3' to 26' Long - 1/4" to 12" thick (also known as 3 Roll Variable Translating Geometry) BACK TO TOP Variable Translating Geometry Plate Rolls are built for medium, heavy to extremely thick plate applications. The top roll moves up/down and the lower two rolls each move horizontally . This lower roll movement allows increasing the offset distance from the top roll and commensurately increasing mechanical advantage in bending. By adjusting the geometry they can be used similar to single pinch, double pinch and pyramid style machines and require minimal sheet movement during the pre-bend operations. 3ROLL VARIABLE TRANSLATING GEOMETRY MODELS 3 Roll Initial Pinch or Single Initial Pinch Plate Rolls Initial Pinch-Hydraulic & Mechanical 3' to 12' Long - 1/2" to 26Ga Capacites (also known as 3 Roll Single Initial Pinch or I.P. Rolls or Slip Rolls) BACK TO TOP Initial Pinch or Single Initial Pinch Plate Rolls are generally for lighter capacity applications and may be electro-mechanical or hydraulic. The upper roll is in a fixed position; the lower pinch roll can move up/down to pinch the material. The third roll (the forming roll) is also adjustable. They are cost effective but in contrast may be more labor intensive in a production setting. 3ROLL INTIAL PINCH PLATE ROLL MODELS INITIAL PINCH Vertical Format Plate Rolls Vertical Rolls BACK TO TOP Vertical Format Plate Rolls can be of nearly any geometry, double pinch, single pinch or pyramid. Vertical rolls are most often used for rolling large diameters and can be advantageous when used in the field for storage tank production. Carell offers automated Vertical Tank Production Systems which are fed from coil stock and can include vertical sheet cutoff and automatic vertical seam welding among other options. These Systems can be used in-house or in the field and increase production output while reducing labor input VERTICAL PLATE ROLL MODELS Automatic Cycle & Specialty Plate Rolls Auto 4 Roll Auto 2 Roll Special Rolls BACK TO TOP Automatic Cycle Plate Rolls are designed to rapidly produce radiused and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production . Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the Hi-Tech unit becomes a powerful tool reducing part throughput & handling time to an absolute minimumn setting. AUTOMATIC CYCLE & SPECIALTY ROLL MODELS AUTOMATED SYSTEMS VERTICAL ROLLS
- IRONWORKERS | Carell Corporation
An Easy-To-Use Essential Machine for Any Metal Working Shop Carell's Ironworking Machines, provide versatility of function and capability to punch, shear, bend, emboss, notch, cope, press and flatten various section types and materials. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! BACK TO TOP Join the ranks of fabricators both large and small worldwide who have increased quality and production rates while reducing costs HYDRAULIC IRONWORKER MACHINES Carell's Universal Hydraulic Ironworking Machines, models MX340G and MX700 , provide versatility of function and capability to punch, shear, bend, emboss, notch, cope, press and flatten various section types and materials. These machines can be used with a wide assortment of tooling, even tools fabricated by the customer. An Easy-To-Use Essential Machine for Any Metal Working Shop STANDARD EQUIPMENT: All Carell Hydraulic Universal Ironworking Machines are equipped with one pair of hole punch and die along with the punch and die holder collars. A vast array of accessories and tools are available as options. Over 40 tool type stock designs are available TOOLING OPTIONS: Over 40 tool stock design tool types are available such as; Punching tools for flat stock, tube, structural profiles; Notching tools for sheet, round & square tube, structural profiles; Bending & Folding punches and V-dies for sheet and bar: Ventilation slot punch & embossing tools; Flattening & Shearing tools to manufacture finial spear and rounded points for fencing and brackets as well as many MORE...! MX340G 40 Ton Industrial Hydraulic Ironworker Features: • Swinging front safety shield • Foot pedal and push button activation • LCD digital display • Parts and stroke counters • Diagnostic routine and alarms • 7" (180mm) Throat depth • 4" (100mm) Ram stroke • 9.6" x 10.4" Work-piece holder • 3 HP Hydraulic pump motor • 1,353 lbs dry weight Advantages: • Quick change tool holders • Adjustable ram stroke limits • Unlimited tooling possibilities • Compact and easily portable • 3 Year Parts Limited Warranty MX700 70 Ton Industrial Hydraulic Ironworker Features: • Swinging front safety shield • Foot pedal and push button activation • LCD digital display • Parts and stroke counters • Diagnostic routine and alarms • 13.75" (350mm) Throat depth • 6.30" (160mm) Ram stroke • 23.6" x 13.8" Work-piece holder • 7.5 HP Hydraulic pump motor • 4,400 lbs dry weight Advantages: • Quick change tool holders • Adjustable ram stroke limits • Unlimited tooling possibilities • Built-in fork pockets for portability • 3 Year Parts Limited Warranty Hydraulic Punching and Shearing Machine NARGESA MX340G How To Make Parts with the NARGESA MX700 This item is Out-of-Stock and discontinued. Please contact us at 1-251-937-0947 for further options. Our Application Engineers are here to assist you with your project goals Thanks for your interest. Information Request
- 2 Roll Plate Rolls | Carell Corporation
Carell's 2 Roll Plate Rolls are designed to rapidly produce radius and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. BACK TO TOP 2 Roll Plate Rolls Perfect Rollin g Without Surface Marring or Contamination! CARELL In-Stock Specials Request-A-Quote Our 2 Roll Units are designed to rapidly produce radius and cylindrical parts from start to finish at the touch of a button in a cost-effective manner. Machines engineered for high speed continuous production. Easy setup using durable mechanical and electric limit devices. Add an auto loading and ejector system and the unit becomes a powerful tool, reducing part throughput & handling time to an absolute minimum. STANDARD FEATURES High speed one pass rolling Quick set-up and adjustment Eliminates leading flat ends Tight tolerance rolling of round parts even using sheets with cutouts, voids and perforations Machine frame in heavy steel plate and structural sections, electro-welded, stress relieved and precision CNC machined Urethane roll driven by electric motor, inverter and gear reduction or hydraulics Powered drop end actuated in automatic or push buttons Top roll sheet support arm, manual preset, max. diam. 27” All rolls mounted in spherical roller bearings Urethane roll stroke setting via precision dial gauge hand wheel or electrics Urethane roll pinch carriage up/down by hydraulics Sheet feed support with squaring arm Low Voltage Controls, mounted on detached command pulpit with push button controls, positive leveling of lower roll Manual forced lubrication OPTIONAL EQUIPMENT Sheet-Loading systems Cylinder ejector systems Automated sheet alignment systems Sheet pallet shuttle systems Special machine configurations for dedicated production jobs Various Overhead Support configurations NC & MULIT-AXIS CNC Controls for Automatic Production 2 Roll Models are available in lengths From 20” to 78” and 28 Ga to 0.125” thickness Dedicated Cylinder Rolls or Dedicated Cone Rolling Machine No finish deterioration of part surface The High Durometer Urethane coated lower roll allows perfect rolling of polished aluminum alloy, stainless steel or mirror finished materials without surface marring or contamination. Reduce / Eliminate un-bent flats and produce perfectly aligned seams with maximum pressure between the top and pinch rolls, perfectly parallel seams are achieved with virtually no un-bent flats. Choose from over 30 standard sizes. All can be tailored to your specific production needs. Carell 2 Roll Auto-cycle machines can also be built as production cells Q-SERIES
- Mignon Series | Carell Corporation | United States
The MIGNON Series Initial Pinch Roll Benders are designed for small profiles and tubes. Both units are bench mount types and are available in electric drive and manual crank drives. Mignon machines are single initial pinch types with 3 DRIVEN ROLLS for optimal traction. MIGNON SERIES CARELL In-Stock Specials Request-A-Quote The MIGNON Series Initial Pinch Roll Benders are designed for small profiles and tubes. Both units are bench mount types and are available in electric drive and manual crank drives. Mignon machines are single initial pinch types with 3 DRIVEN ROLLS for optimal traction when rolling tight diameters. Frames are steel alloy with bolted construction. High strength shafts are hardened and ground. Bending roll shaft adjustment is manual. Version 025 includes an mechanical counter to monitor bending roll shaft position. Units are furnished without rollers as most uses are for dedicated production. Carell will make these optional roll sets per your bending needs. Units furnished with an instruction manual and service guide as well as service and adjustment tools. MIGNON Series Features P ortable, Single Pinch Small Profile Bench Mountable Units Rugged, Steel Alloy Bolted Construction Frames Available in Electric Powered or Manual Rotation 3 Driven Rolls for optimal traction Hardened High Strength Shafts Optional Coil Calibration and Support Base Stand Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends LED digital displays for movements on lateral material guides Mignon 025
- 307HV | Carell Corporation
The CARELL 307HV is a 3 driven rolls, double initial pinch universal bending machine with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. 307HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Series PDF Brochure 307HV Specification Chart Angle 4" • Pipe 4" • Flats 7" Capacities* Flats Hard: 4" x 1 Ø44 Flats Easy: 7" x 1-3/8" Ø32 Pipe Schedule 40: 4" Ø45 Angle Leg-In: 4" x 3/8" Ø50 *with standard equipment CARELL's 307HV double initial pinch universal roll bending machines are available with 6 way m ulti-axis adjustable lateral guides, variable speed powered rotation of all three bending rolls and i ndependent hydraulic adjustment of the lower rolls for double pre-bending. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 307HV Series Universal Roll Set is designed for bending standard profiles , flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be setup to operate in horizontal or vertical position adding further value to your production. Standard Features Dual LED Digital Displays monitor bending roll positions. Rugged, rigid, one piece solid steel weldment frame , normalized and precision machined, ample sized access panels and ventilation for internal hydraulic unit. 3 Shafts Driven w/ 3 Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery. Larger, high strength steel shafts , heat treated and ground, journaled in dual self aligning spherical roller bearings for optimum performance. Hydraulic power unit integral to the machine frame. Multi axis, 6 way, fully adjustable lateral guides. Variable Speed rotation via electronic proportional valves. Universal bending rolls with modular components , hardened and wear resistant. Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides
- 4 Roll Double Pinch | Carell Corporation
CARELL 4 roll plate rolls are available in over 60 sizes with capacities from to 6” down to 20 gauge. Our unparalleled range of standard models provide unmatched flexibility and coverage of most any plate rolling requirement. Click Image,Links or Buttons for more information 4 ROLL DOUBLE PINCH PLATE ROLLS CARELL In-Stock Specials Request-A-Quote Built Tough For Longer Machine Life VBH Series Manufacturing Range: 1' to 26' Long - .05" to 6 " thick Shown with Optional "STRADIVARI" 3D CNC Controls Q-SERIES Hydraulic & Mechanical 16GA to 5/16" Capacities BACK TO PLATE ROLLS FEATURES TECHNOLOGY CONTROLS OPTIONS Q-SERIES FEATURES Carell Plat e Rolls are built tough for longer machine life and designed to minimize maintenance. Our plate rolls are available in over 60 sizes with capacities from 16 gauge to 6 inches . Carell's range of standard models provides unmatched flexibility and coverage of most any plate rolling requirement. They can be built to handle a wide range of specific rolling requirements that includes shorter or longer lengths from 20 inches to 24 feet, custom roll cambers, slotted rolls for plate with flanges-lips-ribs, patterns for corrugated material, vertical rolling applications and more! BACK TO TOP VBH Series Full Hydraulic 4 Roll Plate Roll Manufacturing Range: 1' to 26' Long - 16 GA to 6" thick BACK TO TOP VBH Overview Almost a century of forming experience and cooperation with our customers is incorporated in our VBH 4-roll plate bending rolls. The VBH is the best machine for both, cylindrical and conical bending. The main features of our VBH rolls are the greater bottom roller pinching force (for short flat ends and optimum pre-bending) and the higher drive torque (for single pass process) to boost productivity. A winning combination for those looking for performance of the highest level Productivity - Efficiency The VBH Series plate rolls: flexible, versatile, powerful and efficient More productivity and high efficiency come standard Best process control Infinitely variable speeds,Infinitely variable pinching pressure Calibration working mode With the VBH Series we exceed your expectations. How do we exceed your expectations? It’s simple: The all-new VBH Series was created from the belief that every feature, every innovation, must be focused on helping you grow your bottom line. This led our engineers to design the next generation of plate rolls, concentrating on four key areas of machine performance: STRENGTH: Linear sliding guides and multiple bearing rolls support system. POWER: High torque reduction unit for reduced number of rolling passes. PRECISION: Digital control of the roll parallelism with proportional valves. CONTROLS: Infinitely variable roll adjustment speeds, Infinitely variable central lower roll pinching pressure, shell calibration working modes, extended i-diagnostic system... are only some of the features that you can control directly from the operator mobile panel, just moving a finger. VBH SERIES POWER FEATURES Discover The Exclusive Features Of The VBH Series! VBH Features BACK TO TOP 1 13 14 2 3 4 6 7 8 9 10 11 12 5 1 • Full frame design for maximum rigidity and precision 8 • Heavy-duty and rigid frame design for maximum resistance for cone rolling 2 • Machine frame with linear guides for roll sliding 3 • Heavy-duty multi-bearing system with 4 spherical roller bearings for each roll 4 • Sliding supports machined with antifriction material for maintenance free operation 5 • Rigid frame construction without force transmitted to foundation 6 • Rolls made of high resistance steel forgings, with large diameter and light cambering 7 • Digital control of the rolls parallelism with proportional valves. Precision 0.1 mm (0.004”) 9 • Heavy-duty turning bearing support, with four anti- deflection points for maximum rigidity 10 • Infinitely variable pinching pressure of the central lower roll with digital pressure gauge 1 1 • Centralized control panel, light weight design for easy handling 12 • Wired with light-cables against electromagnetic interference 13 • Instantaneous brakes for rolls rotation for maximum safety factor 14 • Fully hydraulic drive of top and lower rolls with automatic speed compensation
- NEW PRODUCTS | Carell Corporation
Carell Corporation & Eagle Bending Machines' continues to find new solutions through innovation and years of fabricating experence. See what's new and call us direct @251-937-0947 to get the details and availability. We manufacture and stock; tools for bending, tube rolls, pipe rolls, special tooling and custom tooling. We also carry the following brand names Parmigiani, Comac, Memoli, Omcca, Simasv, Isitan, Icaro, Offmer & More! NEW PRODUCTS Tube & Pipe Benders NEW for 2023! ETM H63 The new ETM H63 benders are ideal for machining thin tubes without deformation! Its semi-automatic, compact, high performance bending functions are performed automatically, while feeding & rotation of the tube between bends is performed manually. Simplicity, sturdiness and precision are the key features of this particularly cost-effective line. BACK TO TOP NEW PRODUCTS NEW! CUSTOM FORMING MACHINES 3R-SP 350 x 6.35 CUSTOM FORMING MACHINE The H3R-SP 350 x 6.35 Forming Machine is designed to form a pattern in pre-rolled and welded seam tubes to a specific pattern in 3 tube widths. This machine design incorporates a top roll and a pinch roll fitted with hardened profiled rings in order to obtain the final shape of the tube. NEW PRODUCTS True Pyramid Plate Roll NEW! PIR 8' x 5/16" The PIR 8’ x 5/16” is a True Pyramid Plate Roll with 3 driven rolls, hydraulic movement of top pressing roll and a hydraulic pre-bend bottom brake shoe Custom Built in 2022 for the US Coast Guard! Tube & Pipe Benders ACH SERIES CARELL & Memoli presents a new series of 3-axis CNC tube benders for the linear bending of tubes up to 2-1/2 inches (65 mm) in diameter. The ACH series machines are fully automatic bending machines with CNC 3 axes: bending (Y axis), advancement (X axis) and rotation (Z axis). This hybrid tube bender has been developed for accuracy & control of bending tubes and profiles. The main axes are electrically controlled, while the auxiliary axes are hydraulically controlled. Section Benders EAGLE - BA40 & BA55 Eagle’s NEW CNC Machines augment our current BA20, BA35 & BA50 CNC models and incorporate the same renowned CNC Control Systems. The Pyramid style BA40 and Double Pinch style BA55 allow material feeding from both left and right with the added advantage of also being truly universal general job shop machines PROBENDING® SYSTEM BA55 BA40 Real Quality and Value are found in the Details... See The Difference for Yourself !
- Galileo Series | Carell Corporation | United States
GALILEO Series G50HV and G80HVP are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES, LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. GALILEO SERIES UNIVERSAL ROLL BENDERS Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! CARELL In-Stock Specials Request-A-Quote Heavy Duty Solid Drive Gears ! G50HV G80HV Scroll Down or Click Images & Links for descriptions of standard equipment, options & technical specifications GALILEO Series G50HV & G80HVP are H eavy Duty, 3 Roll Universal Bending Machines with Solid Steel Welded Frames , LED Readouts, high strength shafts and all 3 rolls are driven through heavy duty drive trains for high torque delivery and energy efficiency. Our G50/G80 units roll standard & special sections plus tube & pipe using our unique 3 Roll Drive System with superior performance, superior design and manufacture for an attracti ve, economical initial investment. NO CASTINGS are used in the main frame unlike some other brands. Our Standard Universal Telescoping Modular Roll set is quick to adjust and will bend standard sectio ns such as flat bar (on flat and on edge), square bar, tees, channel as well as r ound bar, angle leg-out, square and rectangular tube sections. Round tube and pipe require dedicated rolls. We manufacture custom rolls for extrusions and special shapes. Machines can be built with short shafts for dedicated coiling operations. Optional overhead supports available for coil diameter and pitch calibrations. G50HV SERIES UNIVERSAL ROLL BENDERS CARELL In-Stock Specials G50HV Specifications Capacities* Flats Hard: 3" x 3/8" Ø34 Flats Easy: 4-1/2" x 3/4" Ø32 Pipe Schedule 40: 2 " Ø24 Angle Leg-In: 2-1/4" x 1/4" Ø40 *with standard equipment Video: G50 Universal Bender-Ornamental Options Angle 2-1/2" • Pipe 2" • Flats 4-1/2" Request-A-Quote G50HV Series are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES , LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. Standard Features Rugged, Solid Steel Frames, No Castings! Dual, L arge Roller Bearings on all shafts Hydraulic Top Roll Adjustment (HV/HVP) with push button operation 3 Driven Rolls - Automatic clutch on top roll with spee d compensation LED Readout (G50-HV) Universal Roll Set , telescopic adjustment, Hardened to 56 HRC Heavy Duty Multi Axis Lateral Material Guides Vertical or Horizontal Operation is standard Mobile Operator Consoles , 24VAC, E-Stop palm buttons Features & Optional Tooling 3 Rolls Driven: Heavy Duty Drive Train Scroll Tool: 1-1/2 x 3/16 Scrolled on Flat Bar Twist Tooling:up to 7/8” Sq. and 1-1/2” x 3/8” Flat Bar Bar Brake Spiral Tool G50HV G80HV SERIES UNIVERSAL ROLL BENDERS CARELL In-Stock Specials Request-A-Quote Capacities* Flats Hard: 4 " x 3/4" Ø50 Flats Easy: 6" x 1 " Ø42 Pipe Schedule 40: 3 " Ø60 Angle Leg-In: 3 " x 3/8" Ø8 0 *with standard equipment Angle 3" • Pipe 3" • Flats 6" G80HV Specifications G80HV Series are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES , LED Readouts, high strength shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. Standard Features Rugged, Solid Steel Frames, No Castings! Dual, L arge Roller Bearings on all shafts Hydraulic Top Roll Adjustment (HV/HVP) with push button operation 3 Driven Rolls - Automatic clutch on top roll with spee d compensation Programmable Readout (G80-HVP) Universal Roll Set , telescopic adjustment, Hardened to 56 HRC Heavy Duty Multi Axis Lateral Material Guides Vertical or Horizontal Operation is standard Mobile Operator Consoles , 24VAC, E-Stop palm buttons G80-HV Specification Chart G80HV
- SELECTION GUIDE | Carell Corporation
Plate rolling is one of the most complex metal fabrication processes. Changing just one variable directly affects numerous others. Today many plate rolls have CNCs with data tables that draw from decades of rolling experience, which has made the process much more predictable. Request-A-Quote BACK BACK BACK BACK BACK BACK BACK Published Articles: "Plate Rolling Rolls On" By: Francesco Massa Advanced controls make a highly variable process more predictable. Click here for PDF Comprehensive Guide to Plate Rolling Machines "A Rundown On Rolling Machines" By: David Donnell, President, Carell Corporation The type of bending application determines the style of machine and bending capacity needed to do the job. Click here for PDF See Below for Quick References by Subject - More About Roll Forming - BACK TO TOP Plate Roll Bending Selection Guide Plate rolling is one of the most complex metal fabrication processes… Changing just one variable directly affects numerous others. Today many plate rolls have CNCs with data tables that draw from decades of rolling experience, which has made the process much more predictable. With predictability also comes automation. Some plate roll operations now have automated the loading, rolling, and unloading, producing precisely rolled workpieces time after time. QUICK LINKS Quick Links by subject: Plate Roll Manufacturers Machine Capacity Pre-Bending vs. Rolling Ratings Pre-Bending Ratings Rolling Ratings Automation Three Roll Initial Pinch Double Pinch Automatic NC or CNC Controls Variable Geometry Plate Rolls True Pyramid Machines Two Roll Machines Vertical Format Plate Rolls Optional Equipment & Accessories Cone Rolling Devices Lateral & Overhead Supports Extended Roll Shafts Roll Movement Up/Down Roll Balancing Plate roll manufacturers Plate roll manufacturers commonly rate machines according to baseline material yields between 36 to 38,000 psi. When choosing a roll you must refer to your mill delivery certificates, to your proposed supplier or to the Internet to specifically verify the average yields of the plate you need to roll. In our current manufacturing environment, the term “A36 Steel” has little correlation to the actual yield since the A36 generalization encompasses many specific sub-denominations. Some of these may have yields strengths of 70,000psi or more. The old common term “Mild Steel” will generally represent steels with yields of 45,000 to 55,000 psi. Machine capacity must be commensurate to your material yield. Most roll manufacturers can provide tables or graphs that allow you to match machine capacity to the material yield. Pre-Bending vs. Rolling Ratings will often be presented in numerous formats and tied to a minimum shell diameter at a given thickness for each Plate Roll model. The Pre-Bending operation is performed at the leading and trailing edge of the sheet (in most cases, the eventual seam). Sheets cannot physically be bent completely to the leading edge and will thus leave what is referred to as an ‘Unbent Flat’. As a rule of thumb, the minimum you should expect for an unbent flat length is 1.5 times the material thickness. This may approach 2.5 to 3.5 times the material thickness for thicker plate. It is this pre-bending operation which attempts to reduce the unbent flat to the minimum possible length which requires the most power from the machine. This operation is also very critical as care must taken to ensure that the sheet does not disengage from between the rolls. Because of this “safety factor” claims of unbent flats equal to 1.1 times the material thickness should be thoroughly investigated as it is rare that this can be achieved. Pre-bending ratings with the shortest possible unbent flats are necessarily lower than the overall rolling capacity rating for any given machine. You must be mindful when reviewing machine ratings since the maximum total rolling capacity is generally expressed with the intrinsic requirement of multiple rolling passes, longer un-bent flats and larger minimum shell diameters, even if not entirely clear from reading a simple roll specification. Un-bent flat lengths for any given sheet are a function of thickness, width, cylinder diameter, machine geometry, material yield, top roll size, operator proficiency and other factors. Rolling ratings anticipate that the plate is in motion, translating through the machine. This is called “dynamic” as opposed to the “static” pre-bending operation when the sheet is held between the rollers and one or more rolls move upward to “curl” the leading edge. Dynamic rolling mode will always allow a greater thickness to be rolled than can be bent during static pre-bending. Automation in the workplace is becoming more common as pressure increases to reduce labor costs. Most all CNC and NC controlled machines are 4 roll types. Automated controls are recommended for high volume or significantly repetitive cylinder or shell production or to roll complex shapes that are not easily reproduced by using manual machine controls. Multiple bends, variable radius bends, ovals and the like are some examples. Over automation on a roll when the production volume is not significant can be a costly mistake. Three Roll Initial Pinch or Single Initial Pinch Plate Rolls are generally for lighter capacity applications and may be electro-mechanical or hydraulic. They work by "pinching" the flat sheet between two counter-opposed rolls while the third offset roll or ‘bending roll’ moves upward to contact and then bend the sheet. When rotation of the rollers is activated, the sheet exits at a given radius. With the sheet cut to the developed length and the bending roll properly positioned; the part is rolled into a cylindrical form, where it can then be welded at the seam to produce a cylinder. The upper roll is in a fixed position; the lower pinch roll can move up/down to pinch the material. The third roll (the forming roll) is also adjustable. To remove a rolled cylinder, it must be extracted from off of the top roll. Machines are generally equipped with some type of release mechanism on the top roll to allow extraction of the cylinder. Typical methods are either a forward tilting or releasing top roll or a removable end yoke. In most applications, these machines require removal and re-insertion of the sheet in order to pre-bend both ends. They are cost effective but in contrast may be more labor intensive in a production setting. There were many large mechanical initial pinch machines built during the 1930’s, 40’s & 50’s and can be found on the used market. All have cast frames as modern alloys and welding techniques had yet to be invented. Double Pinch Plate Rolls are available from light to extremely heavy capacities and may have three or four rolls. The terminology can be confusing as these units may sometimes be referred to as ‘double pinch pyramid plate rolls’ or ‘double initial pinch plate rolls’. Both three and four roll styles have fixed position top rolls and two offset rollers or ‘lateral rolls’, one on each side. The 4 Roll styles have an additional roller directly underneath the top roll, which constantly pinches the plate during rolling. Double Pinch Rolls can pre-bend both ends of the plate without removal as is required with single pinch rolls. Three Roll machines generally require pre-bending the leading end, running the sheet through the machine to pre-bend the trailing end then switching roll rotation direction to roll the cylinder body. Four Roll Plate Rolls have a slight advantage in cycle time since t hey permit pre-bending of the leading edge, rolling the cylinder body and finishing off of the trailing edge all while rolling in the same direction. High volume products can be produced faster when using a four roll machine. Smaller machines can be mechanical but most modern machines are hydraulic and include drop end yokes for easy extraction of the work-piece. Automatic NC or CNC Controls and Four Roll Plate Rolls: Automatic cycle systems are generally used only on four roll plate rolls because there is minimal chance for slippage since the sheet is constantly pinched between the top roll and the 4th roll or “pinching roll”. Automatic controls use an encoder to track movement of the plate through the machine. If the plate slips, the bending roll movements will be out of sync with the material’s translation through the machine. Variable Geometry Three Roll Plate Rolls are not new but are gaining in popularity around the world. They are built for medium, heavy to extremely thick plate applications. The top roll moves up/down and the lower two rolls each move horizontally. This lower roll movement allows increasing the offset distance from the top roll and commensurately increasing mechanical advantage in bending. A machine of this type works well over a wide range of material thickness. By adjusting the geometry they can be used similar to single pinch, double pinch and pyramid style machines and require minimal sheet movement during the pre-bend operations. In the past these machines were commonly found in shipyards but now are being placed in general job shop and manufacturing applications. True Pyramid Machines are not generally manufactured by modern roll builders. They may be found on the used market and are more common in developing countries. They have 3 rolls, both lower rolls fixed in position with the top roll moving up/down. In general they leave very long un-bent flats and have only one or two rolls motorized in rotation. Some special application machines are still produced on a custom build basis and are mostly found in shipyards. They will have the lower two rolls spaced closely together and be of small diameter with midpoint support trunnion rollers. Two Roll Machines are designed for thin or light gauge material rolled to reasonably small diameters. They use a large diameter urethane coated pinch roller which moves up with extreme pressure against a small diameter steel top roller. A mandrel or drum, very close in OD to the desired ID of the part is fitted over the top roll. Two roll sheet rolls are extremely fast and will roll round cylinders or shells even if the blank has large cutouts, voids or holes. Since they require a mandrel for each different part diameter and material thickness they are not as versatile as some other machines. For dedicated high speed production of light gauge cylinders they can be an optimal solution. Vertical Format Plate Rolls can be of nearly any geometry, double pinch, single pinch or pyramid. Vertical rolls are most often used for rolling large diameters and can be advantageous when used in the field for storage tank production. Carell offers automated Vertical Tank Production Systems which are fed from coil stock and can include vertical sheet cutoff and automatic vertical seam welding among other options. These Systems can be used in-house or in the field and increase production output while reducing labor input Optional Equipment and Accessories are offered for most Plate Rolling Machines. The most important items to consider are hardened roll surfaces and cone rolling devices. With today’s harder materials and laser/plasma cutting techniques it is imperative to have a hardened outer surface on the rollers. Look for hardness ratings in the range of 52 to 55 Rockwell C Scale and also for the indication that the hardening process used is “induction hardening”. Hardness in the 52 to 55 RCS range will have a reasonable hardness penetration depth to provide long lasting protection against roll surface wear. Hardness exceeding 58 RCS will have a shallow penetration and a more brittle outer surface which can result in cracking or crazing. Cone rolling devices permit the operator to roll a conical shape and are standard on some machines. Some machine brands require a machine to be pre-disposed at the time of purchase if cones will be rolled in the future. This important point should not be overlooked. Lateral as well as Central Overhead Supports are optional on nearly all Double Pinch Plate Rolling Machines. Some rolls may require pre-disposition for the eventual addition of hydraulic powered supports. Overhead supports prevent lighter materials from collapsing when rolled to large diameters and must be sized according to plate thickness and shell diameter. An overhead support is not a crane and it is designed to sustain nominally only 40 to 60% of the total shell or cylinder weight. A side support can also assist in this function to prevent light materials from re-curving toward the floor if the radius is very large. Some plate rolls are designed with Extended Roll Shafts that protrude through the machine frame at the yoke end. Section or Pipe Dies can be fitted on these ‘stub’ or extended shafts. Some machines are designed with collars inside the machine frame that can be used for profile rolling but when rolling a complete 360 degree hoop it will be impossible to remove from the machine. It is also not possible to coil with inboard collars. It is not practical to anticipate rolling angle iron on a plate roll. Angle will always twist when being rolled. Plate rolls do not have outboard adjustable lateral profile guides to prevent this inherent twist. You should consider using a section rolling machine or double pinch angle roll instead for these applications. In general, section dies on plate rolls are good for bending flat bar the hard way, rods or small pipe. Roll Translation or Roll Movement Up/Down is accomplished either by using inclined linear guides or via swing arms. Direct rectilinear guides direct the thrust of the roll directly toward the top roll and have the fewest moving parts. Rectilinear guides are found on small as well as extremely high capacity rolls. Swing arm designs are not common on large machines and have more moving parts, pins, and bushings. Roll Balancing can be achieved in a variety of methods. Maintaining the bending roll or rolls parallel to the top roll is necessary in order to produce a good true cylinder. Volumetric type and electronic type balancing are the most trouble free for general job shop use. They have up to 80% fewer moving parts than swing arm balancing systems and thus significantly lower maintenance costs in the long run General Note: Roll Bending Machines are very dangerous if used carelessly. It is the responsibility of the owner to ensure the installation and proper use of point of operation safety guards or devices. Machine capacity Pre-Bending vs. Rolling Ratings Pre-bending ratings AUTOMATION Rolling ratings Three Roll Initial Pinch Double Pinch Automatic NC or CNC Controls Variable Geometry Three Roll Plate Rolls True Pyramid Machines Two Roll Machines Vertical Format Plate Rolls Optional Equipment and Accessories Cone rolling devices Lateral and Overhead Supports Extended Roll Shafts Roll Translation Roll Balancing