Fabrication Machinery Solutions

CARELL In-Stock Specials Request-A-Quote Series PDF Brochure 304HV Specification Chart 304HV DOUBLE PINCH ANGLE ROLL Precision Engineered for Dependability Backed by the Best Guarantee in the Industry! Angle 2-1/2" • Pipe 2" • Flats 4" Capacities* Flats Hard: 2-3/4 x 1/2" Ø28 Flats Easy: 4" x 1" Ø26 Pipe Schedule 40: 2" Ø24 Angle Leg-In: 2" x 5/16" Ø30 *with standard equipment CARELL's 304HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper and other materials. Machines are furnished with a set of standard universal rolls. Standard Features Dual L ED Digital Displays monitor bending roll positions Double Pinch G eometry permits pre-bending of leading & trailing ends of the profile without removal from the machine Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in Operates in both horizontal and vertical orientations Options Rolls for tubes pipes, and special profiles Tooling for production of half tubes Overhead Supports for coil production Compression and Tension tooling for C, & I hard way NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends Powered Movements on lateral material guides on models 302HV through 307HV LED digital displays for movements on lateral material guides ​

BACK TO TOP Q-Series 4 Roll Plate Rolls Hydraulic & Mechanical: 16 GA to 5/16"Capacities - 20 Models! CARELL In-Stock Specials Request-A-Quote Q412-2-02 Q413-25-2 Q414-10-7 Q409-10-2 CARELL’S Q-SERIES PLATE ROLLS are now available in fully hydraulic as well as electro-mechanical powered versions to match your shop requirements. QI Hydraulic machines are available with NC/CNC controls. Mechanical Q41 Series are available with programmable positioners. STANDARD FETURES QI & Q41 SERIES 4 ROLL PLATE ROLLS: Top & Pinch Rolls both powered in rotation Bending rolls powered up/down with push button controls Pinch roll up/down is hydraulic on QI Models, manual or powered on Q41 Models Drop End Yoke is hydraulic on QI Models, manual or powered on Q41 Models Top roll raises upward to facilitate finished part removal Lateral rolls move on direct linear guides, virtually maintenance free, fewer moving parts All rolls are journaled in multiple tapered roller bearings with forced lubrication Controls in 24VAC low voltage, push button actuated on mobile operator console Safety surround trip wire, drop end guard and E-Stop palm buttons are standard Frames are single weldment design and heavily reinforced to eliminate torque stress NO CASTING are used on our main-frames and carry a Limited Lifetime Warranty Superior Brand OEM components are non-proprietary and available world wide OPTIONAL FEATURES: LED Readouts with position memory Induction hardened rolls & polished rolls Special custom roll diameters, roll tapers and roll lengths Rolls machined for corrugated sheet or flanged blanks Variable rolling speeds or dual speeds Material handling feed tables, supports and part ejectors Machines designed for dedicated or custom production jobs Click for Q Series Specifications Chart Q-SERIES

ETM SERIES ETM SERIES The ETM series is equipped with state of the art technologies meant to bend with or without mandrel tubes and profiles, and capable of bending both in right and left direction. The range in diameter is from 1/2 inch up to 3 inches and can make curves over 180° with top finish quality for a minimum bending radius of 3 x the tube diameter. Thanks to our new “Digital Bend Programming Touch Screen”, these machines are extremely easy to use: it enables selection of up to 99 programs each of them with a 5-stop sequence in the bending operation with automatic adjustment for material springback. Moreover, it can also save and store each project as a repeatable program. ETM-60HD Request-A-Quote BACK TO TOP ETM80HD ETM-80HD Request-A-Quote BACK TO TOP ETM90HD ETM-90HD Request-A-Quote BACK TO TOP ETM120 ETM-120HD Request-A-Quote BACK TO TOP ETM150 ETM-150HD Request-A-Quote BACK TO TOP PEDRICK ROTARY COMPRESSION BENDERS Request-A-Quote BACK TO TOP Carell Corporation is proud to be a National Distributor of Pedrick Rotary Compression Benders! Pedrick Tool & Machine Co. founded in 1875 in Philadelphia,PA, developed our line of rotary compression bending machines for shipbuilding, petro-chemical, industrial and maintenance applications worldwide using the most advanced materials and components in machine construction for bending heavy wall tube, pipe and structural sections. The line includes 12 models to serve all budgets and applications. Bends produced on a 3D bend radius meet American Petroleum Institute (API) specifications for ovality (flattening) and wall thinning. THE CONCEPT: The Rotary Compression Bending Principle uses a stationary forming die and a powerful wiper arm that rotates around the die which pulls the work piece around the die to create the bend. The wiper arm locks into the rotating top plate. A variety of structural, roll formed and extruded sections can also be formed using the rotary compression process saving time and money! STANDARD EQUIPMENT: These Pedrick machines have a work surface and rotating top plate in heavy normalized steel plate mounted on a solid cast or alloy steel base frame. The bending arm is powered by an electric self braking, brushless SEW-Eurodrive right angle motor reduction unit mounted under the table. Bend cycle is controlled by a reversing contactors, motor overload protection modules and a control transformer, all which meet NEC, JIC and UL specifications. Switchgear is enclosed in a NEMA style cabinet complete with an external, Lock-Out/Tag-0ut fused disconnect. Adjustable limit switches and hand held controls are standard. Features: (click for pdf) • Mechanically driven. (No hydraulics or pneumatics are used to bend pipe or tube) • Heavy Duty Cast Iron or Steel Housing • Helical Bevel Gear Reducer with a TEFC Motor & Brake • Heat Treated Alloy Shafts • Spherical Roller Bearings • NEMA 12 Control Box Meets NEC JIC Specs • Limit Switch For Angle Selection and Automatic Reverses Advantages: • Quick tool changeovers • Adjustable limit switches • Requires minimal maintenance • 12 Models and Portable units available! Options: • Tooling is optional and quoted according to production needs • Digital controls are optional to substitute manually adjusted limit switches • Machine Voltages can be arranged for any country or electrical grid. (click chart for pdf) Machines are shipped direct from our facility to your location after extensive testing by our factory trained mechanics UNI SERIES-MANDRELESS UNI SERIES TUBE & PIPE BENDERS Mandreless Models: UNI-42 UNI-60 UNI-63 UNI-70/C UNI-76 UNI-89 Rotary Benders built for durability, constructed in steel yet economically priced and designed with compact footprints, quick change tooling system and are digitally programmable for precision repeatability. Request-A-Quote BACK TO TOP UNI-42 BENDER 3/4" Mandreless Rotary Tube & Pipe Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners UNI-60 BENDER 1-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners, Mandrel Kit for Low Volume Mandrel Bending, Tight Radius Accessories UNI60 UNI-60 Combi-Cal 1-1/2" Mandreless Rotary Draw & Roll Bender Digitally Store 9 Programs with up to 9 Bends Each Single Speed Bending Electric Powered Rotary Drive, 220V, Single Phase Only OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners UNI-63 BENDER 1-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive, 220/460V, 3 Phase OPTIONS Tube & Pipe Tooling and Kits, Plane of Bend Positioners, Mandrel Kit for Low Volume Mandrel Bending, Tight Radius Accessories UNI-70/C BENDER 2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 2 Drive Arbor Sizes Supplied UNI-76 BENDER 2-1/2" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 3 Drive Arbor Sizes Supplied OPTIONS Tube & Pipe Tooling and Kits Tight Radius Accessories UNI-89 BENDER 3" Mandreless Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Dual Speed Bending Electric Powered Rotary Drive 3 Drive Arbor Sizes Supplied OPTIONS Tube & Pipe Tooling and Kits Tight Radius Accessories UNI SERIES-MANDREL Request-A-Quote U NI MANDREL TYPE ROTARY TUBE / PIPE BENDERS Mandrel Models: UNI-70/HC UNI-80 UNI-90 Rotary Benders built for durability, constructed in steel yet economically priced and designed with compact footprints, quick change tooling system and are digitally programmable for precision repeatability. BACK TO TOP UNI-70HC BENDER 1-1/2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ UNI-80 BENDER 2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable Dual Speed Bending, Electric Powered Rotary Drive OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ UNI-90 BENDER 2-1/2 " Mandrel Type Rotary Tube & Pipe Bender Digitally Store 50 Programs with up to 9 Bends Each Hydraulic Clamps, Programmable Hydraulic Mandrel Extraction, Programmable Dual Speed Bending, Electric Powered Rotary Drive OPTIONS Mandrel Bending Tooling & Accessories Mandrel Bed Lengths from 5’, 8’, 11’, 15’ & 18’ ​ ​ BACK TO TOP

VERTICAL FORMAT 3 & 4 ROLL PLATE ROLLS Request-A-Quote Carell Provides 3 & 4 Roll Vertical Plate Rolls that are designed for combination vertical & horizontal format or dedicated vertical use only. 4 Roll-V NC Controlled 3 Roll-V w/ LED Readouts 3 Roll-V Initial Pinch Vertical Plate and Sheet Rolls can be built to suit your production needs. Vertical format rolls with no open end yoke have the drive train located at the top. If an open end yoke for material removal is required, the drive train is located at the base of the machine and a pit is generally required so working height is close to the shop floor. Vertical geometries are available in 3 or 4 Roll Double Pinch as well as 3 Roll Initial Pinch as needs dictate. For specific needs, machines can be built that operate in both the vertical and horizontal positions. The decision to adopt a vertical format rolling process must be well thought out and requires in-depth study into the methodology of the entire production process from arrival of raw materials to final shipping of the tank, tank segments or end product. Carell has the experience and expertise to partner with you and your team to determine if a vertical format machine provides advantages for your operation.

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