Carell Corporation Fabricating Machinery"Decades of Proven Dependability, Production & Performance"Proud Members of NOMMA, AWS, FMA, SME, & ABANANorth American Distributor for:IMCAR, FAMAR, COMAC, MEMOLI, NARGESA & SIMASV
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4RHNC Series FULL HYDRAULIC 4 ROLL PLATE ROLL
 
4RH2000 SERIES are  4 roll, double initial pinch, full hydraulic plate bending machine which will pre-bend  7/16" plate at full length and roll 9/16" plate to larger diameters. These  units have independent hydraulic adjustment and inclination of both lateral bending rolls, hydraulic pinch adjustment and hydraulic powered rotation of the top roll and pinch roll using high efficiency hydraulic motors and planetary reduction units. Six each LED electronic digital displays monitor the lateral bending roll positions !
4RH2000 SERIES are  4 roll, double initial pinch, full hydraulic plate bending machine which will pre-bend  7/16" plate at full length and roll 9/16" plate to larger diameters. These  units have independent hydraulic adjustment and inclination of both lateral bending rolls, hydraulic pinch adjustment and hydraulic powered rotation of the top roll and pinch roll using high efficiency hydraulic motors and planetary reduction units. Six each LED electronic digital displays monitor the lateral bending roll positions !
  4RHNC SERIES
They are 4 roll, double initial pinch, full hydraulic plate bending machine which will pre-bend  7/16" plate at full length and roll 9/16" plate to larger diameters. These  units have independent hydraulic adjustment and inclination of both lateral bending rolls, hydraulic pinch adjustment and hydraulic powered rotation of the top roll and pinch roll using high efficiency hydraulic motors and planetary reduction units. Six each LED electronic digital displays monitor the lateral bending roll positions !
 
     
                  CARELL 4 ROLL ADVANTAGES

FLAT FEEDING -
Reduces handling requirements
CONSTANT PINCH -
Safer operation
AUTO SQUARING -
Highest quality results
RAPID CYCLE TIME - I
ncreased productivity
SHORTER FLATS
- Reduce fit-up time
TIGHTER I.D.'S
- Possible 1.1 x top roll
6 LED READOUTS -
Increases repeatability
DIRECT GUIDES -
75% fewer moving parts
LOW MAINTENANCE -
Reduces costs
DIRECT DRIVEN ROLLS - High efficiency, design simplicity

 

 
           

We use Siemens CNC OP177, 277 and 377 Graphic Controls with S7 Siemens PLC machine interfaces. 4RH2000-NC and 4RH-PBS units are standard with OP177 Controls. OP277 and 377 controls are optional

TECHNICAL FEATURES

  • 6 LED digital displays monitor lateral and pinch rolls
  • Mobile console with low voltage push button controls
  • Top roll and pinch roll driven by radial piston motors direct coupled to shafts for near 100% efficiency
  • Fully hydraulic operation of drop end & tilt of lateral + pinch rolls
  • Lateral roll movement with 75% fewer moving parts than competitors torsion systems means total reliability, lower maintenance and cost savings
  • Pinch pressure adjustable for plate thickness, material type and diameter
  • Pinch roll inclines for cone rolling, solid state controlled
  • Roll rotation on high dynamic load self aligning spherical roller bearings
  • Positive parallel system on pinch and lateral rolls, fully proportional controlled on PBS Series units
  • Over-sized low profile end frames for unsurpassed strength
    at max. loading

OPTIONS

  • Ejectors and auto feeding systems
  • Cone rolling attachment
  • Induction hardened rolls 
  • CNC Controls in several configurations
  • Overhead and lateral supports 
  • Feed Tables

Feed TablesFeed Tables4RH2000 7 Axis CNC Precision Polycentric Shapes

4RHNC 7 Axis CNC Precision Polycentric Shapes

We use Siemens CNC OP177, 277 and 377 Graphic Controls with S7 Siemens PLC machine interfaces. 4RHNC and 4RH-PBS units are standard with OP177 Controls. OP277 and 377 controls are optional
4RH-B Machines all have pushbutton controls and LED Readouts are Optional. Choose from 2, 3, 4 or 6 LED's for your convenience.

4RH-B Machines all have pushbutton controls and LED Readouts are Optional. Choose from 2, 3, 4 or 6 LED's for your convenience.

Optional cone rolling device mounts at drop end facilitating cone rolling operations
Optional cone rolling device mounts at drop end facilitating cone rolling operations
Hydraulic drop end & low heavily reinforced shoulder frames for easy part removal.
Hydraulic drop end & low heavily reinforced shoulder frames for easy part removal.
Direct coupled radial piston motors and planetary speed reducers on top and pinch rolls, all models 4RH2000 & PBS.
Direct coupled radial piston motors and planetary speed reducers on top and pinch rolls, all models 4RHNC & PBS.
SPECIFICATIONS

MODEL#

LENGTH PRE-BEND CAPACITY ROLLING
CAPACITY
TOP/PINCH
ROLL
DIAMETER
LATERAL
ROLL
DIAMETER
POWER
HP
WEIGHT LBS.
4RH 6/3  6'  5/16"  3/8"  8.7"  7.5"  7.5  10,200

4RH 8/3

 6'

 3/8"

 1/2"

 9.5"

 8.3"

 7.5

 11,500

4RH 10/3

 6'

 1/2"

 9/16"

  10.6"

 9.5"

 10

 15,400

4RH 12/3

 6'

 5/8"

 3/4"

  11.8"

 10.2"

 15

 22,000

4RH 15/3

 6'

 3/4"

 7/8"

  12.6"

 11.0"

 20

 23,540

4RH 17/3

 6'

 7/8"

 1"

  14.6"

 13.4"

 25

 29,700

4RH 6/4

 8'

 1/4"

 5/16"

  8.7"

 7.5"

 7.5

 11,500

4RH 8/4

 8'

 5/16"

 3/8"

  9.5"

 8.3"

 7.5

 13,200

4RH 10/4

 8'

 3/8"

 1/2"

  10.6"

 9.5"

 10

 17,600

4RH 12/4

 8'

 1/2"

 9/16"

  11.8"

 10.2"

 15

 24,640

4RH 15/4

 8'

 5/8"

 3/4"

  12.6"

 11.0"

 20

 26,400

4RH 17/4

 8'

 3/4"

 7/8"

  14.6"

 13.4"

 25

 34,100

4RH 6/5

 10'

 3/16"

 1/4"

  8.7"

 7.5"

 7.5

 12,840

4RH 8/5

 10'

 1/4"

 5/16"

  9.5"

 8.3"

 7.5

 15,000

4RH 10/5

 10'

 5/16"

 3/8"

  10.6"

 9.5"

 10

 19,800

4RH 12/5

 10'

 3/8"

 1/2"

  11.8"

 10.2"

 15

 27,280

4RH 15/5

 10'

 1/2"

 9/16"

  12.6"

 11.0"

 20

 29,260

4RH 17/5

 10'

 5/8"

 3/4"

  14.6"

 13.4"

 25

 38,280

4RH 6/7

 12'

 11 Ga

 1/8

  "8.7"

 7.5"

 7.5

 16,800

4RH 8/7

 12'

 8 Ga

 5/32"

 9.5"

  8.3"

 7.5

 18,200

4RH10/7

 12'

 7/32"

 1/4"

  10.6"

 9.5"

 10

 22,000

4RH 12/7

 12'

 1/4"

 5/16"

  11.8"

 10.2"

 15

 32,560

4RH 15/7

 12'

 5/16"

 3/8"

  12.6"

 11.0"

 20

 34,980

4RH 17/7

 12'

 3/8"

 1/2"

  14.6"

 13.4"

 25

 46,860

 

Phone: 251-937-0948 Fax: 251-937-0957
P.O. Box 850, 34225 U.S. Hwy 31 • Stapleton, AL 36578-0850, U.S.A
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